Suzuki DL1000 Service Manual

3-54 ENGINE
• When fitting the conrods on the crankshaft, make sure that
I.D. codes
A of the conrods face each cylinder intake valve
sides.
#
Apply engine oil to the bearing cap bolts.
• Tighten the bearing cap bolts as following two steps.
$ Conrod bearing cap bolt
(Initial) : 35 N·m (3.5 kgf-m, 25.5 lb-ft)
(Final) : After tightening the bolts to the above torque,
tighten them 1/4 of a turn (90°).
• Check the conrod movement for smooth turning.
CLUTCH
CLUTCH DRIVE PLATES
NOTE:
Wipe off engine oil from the clutch drive plates with a clean rag.
Measure the thickness of drive plates with a vernier calipers. If
each drive plate is not within the standard range, replace it with
a new one.
& Drive plate thickness
Standard (No.1): 2.92 – 3.08 mm (0.115 – 0.121 in)
(No.2 & No.3): 3.72 – 3.88 mm (0.146 – 0.153 in)
" 09900-20102: Vernier calipers
Measure the claw width of drive plates with a vernier calipers.
Replace the drive plates found to have worn down to the limit.
& Drive plate claw width (No.1 and No.2)
Standard (No.1): 13.85 – 13.96 mm (0.545 – 0.550 in)
(No.2 & No.3): 13.90 – 14.00 mm (0.547 – 0.551 in)
" 09900-20102: Vernier calipers
Never reuse the bearing cap bolt.
1
35 N·m
3.5 kgf-m
25.5 lb-ft
( )
35 N·m
3.5 kgf-m
25.5 lb-ft
( )
90˚
90˚
Measuring thickness
Measuring claw width

Suzuki DL1000 Specifications

General

Brand	Suzuki
Model	DL1000
Category	Motorcycle
Language	English