Suzuki DL1000 Service Manual

3
6
ENGINE 3-1
CONTENTS
ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ...3- 2
ENGINE REMOVAL AND INSTALLATION .........................................3- 3
ENGINE REMOVAL .....................................................................3- 3
ENGINE INSTALLATION .............................................................3-12
ENGINE DISASSEMBLY .....................................................................3-19
ENGINE TOP SIDE ......................................................................3-19
ENGINE BOTTOM SIDE ..............................................................3-25
ENGINE COMPONENTS INSPECTION AND SERVICING .................3-34
CYLINDER HEAD COVER ..........................................................3-34
CAMSHAFT/CYLINDER HEAD ...................................................3-35
CYLINDER/PISTON INSPECTION ..............................................3-47
CONROD/CRANKSHAFT ............................................................3-50
CLUTCH .......................................................................................3-54
TRANSMISSION ..........................................................................3-56
GEARSHIFT FORK ......................................................................3-62
PRIMARY DRIVE GEAR ..............................................................3-63
STARTER TORQUE LIMITER .....................................................3-64
STARTER CLUTCH .....................................................................3-65
GEARSHIFT .................................................................................3-66
CRANKCASE ...............................................................................3-66
CRANKCASE-CRANKSHAFT BEARING ...................................3-71
GENERATOR COVER .................................................................3-77
CLUTCH COVER .........................................................................3-77
GEARSHIFT COVER ...................................................................3-77
ENGINE REASSEMBLY ......................................................................3-78
ENGINE BOTTOM SIDE ..............................................................3-78
ENGINE TOP SIDE ......................................................................3-92

Suzuki DL1000 Specifications

General

Brand	Suzuki
Model	DL1000
Category	Motorcycle
Language	English