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SERVICING INFORMATION 8-1

CONTENTS

SERVICING INFORMATION

TROUBLESHOOTING ........................................................................8- 2

FI SYSTEM MALFUNCTION CODE AND DEFECTIVE

CONDITION ..................................................................................8- 2

ENGINE ........................................................................................8- 4

RADIATOR (COOLING SYSTEM) ...............................................8- 9

CHASSIS ......................................................................................8-10

BRAKES .......................................................................................8-11

ELECTRICAL ...............................................................................8-12

BATTERY .....................................................................................8-13

WIRE HARNESS, CABLE AND HOSE ROUTING .............................8-14

WIRE HARNESS ROUTING ........................................................8-14

ENGINE ELECTRICAL PARTS SET-UP .....................................8-17

HIGH-TENSION CORD ROUTING ..............................................8-18

THROTTLE CABLE ROUTING ....................................................8-19

THROTTLE BODY INSTALLATION/HOSE ROUTING ...............8-20

CRANKCASE BREATHER HOSE ROUTING .............................8-21

CLUTCH HOSE ROUTING ..........................................................8-22

COOLING SYSTEM HOSE ROUTING ........................................8-23

FRONT BRAKE HOSE ROUTING ...............................................8-24

REAR BRAKE HOSE ROUTING .................................................8-25

FUEL TANK DRAIN HOSE ROUTING ........................................8-26

FUEL TANK INSTALLATION ......................................................8-27

PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ........................8-28

SEAT LOCK CABLE ROUTING ..................................................8-29

SIDE-STAND SET-UP ..................................................................8-30

BRAKE PEDAL/FOOTREST SET-UP .........................................8-30

FOOTREST SET-UP ....................................................................8-31

HANDLEBAR BALANCER INSTALLATION ..............................8-31

SPECIAL TOOLS ................................................................................8-32

TIGHTENING TORQUE ......................................................................8-35

ENGINE ........................................................................................8-35

FI SYSTEM PARTS ......................................................................8-36

CHASSIS ......................................................................................8-37

TIGHTENING TORQUE CHART ..................................................8-38

SERVICE DATA ..................................................................................8-39

Suzuki DL1000 Service Manual

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