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3-78 ENGINE

ENGINE REASSEMBLY

Reassemble the engine in the reverse order of disassembly.

NOTE:

Apply engine oil to each running and sliding part before reas-

sembling.

ENGINE BOTTOM SIDE

CRANKSHAFT

• Install the crankshaft into the left crankcase half.

NOTE:

Coat lightly molybdenum oil solution to the crankshaft journal

bearings.

) MOLYBDENUM OIL

• Install the countershaft assembly and driveshaft assembly.

• Install the gearshift forks and gearshift cam.

NOTE:

Identify the gearshift forks as follows.

1 For 3rd/4th drive gear [I.D.

A: 36 mm (1.4 in), Gold]

2 For 5th driven gear [I.D.

A: 40 mm (1.6 in)]

3 For 6th driven gear [I.D.

A: 40 mm (1.6 in), Gold]

Never strike the crankshaft with a plastic hammer

when inserting it into the crankcase.

Suzuki DL1000 Service Manual

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