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6-64 CHASSIS

• Remove the piston and return spring.

6 Piston

7 Secondary cup

8 Primary cup

9 Return spring

MASTER CYLINDER INSPECTION

Inspect the master cylinder bore for any scratches or other dam-

age.

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust seal for wear

or damage.

MASTER CYLINDER REASSEMBLY AND

REMOUNTING

Reassemble the master cylinder in the reverse order of removal

and disassembly. Pay attention to the following points:

, Specification and Classification: DOT 4

• Apply brake fluid to the piston and cups.

• Install the following parts to the master cylinder.

1 Dust boot

2 Circlip

3 Secondary cup

4 Piston

5 Primary cup

6 Return spring

* Wash the master cylinder components with fresh

brake fluid before reassembly. Never use cleaning

solvent or gasoline to wash them.

* Do not wipe the components with a rag.

* Apply brake fluid to the cylinder bore and all the

component to be inserted into the bore.

Suzuki DL1000 Service Manual

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