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ENGINE 3-1

ENGINE

CONTENTS

ENGINE COMPONENTS REMOVABLE WITH THE

ENGINE IN PLACE.......................................................................................... 3- 2

ENGINE REMOVAL AND REMOUNTING ...................................................... 3- 3

ENGINE REMOVAL .................................................................................... 3- 3

ENGINE REMOUNTING ............................................................................. 3- 5

ENGINE DISASSEMBLY................................................................................. 3- 6

ENGINE COMPONENTS INSPECTION AND SERVICE ............................... 3-13

CYLINDER HEAD DISTORTION ................................................................ 3-13

CYLINDER................................................................................................... 3-13

PISTON ........................................................................................................ 3-14

CRANKSHAFT AND CONROD .................................................................. 3-16

REED VALVE ............................................................................................... 3-17

CLUTCH SHOE/MOVABLE DRIVEN FACE ............................................... 3-18

MOVABLE DRIVE FACE ............................................................................. 3-23

KICK STARTER........................................................................................... 3-25

BEARINGS .................................................................................................. 3-26

OIL SEALS .................................................................................................. 3-28

ENGINE MOUNTING BUSHINGS .............................................................. 3-31

ENGINE REASSEMBLY.................................................................................. 3-32

CRANKSHAFT ............................................................................................ 3-32

CRANKCASE .............................................................................................. 3-32

REAR AXLE SHAFT AND TRANSMISSION .............................................. 3-34

GENERATOR .............................................................................................. 3-36

STARTER PINION AND STARTER GEAR ................................................. 3-37

DRIVE BELT ................................................................................................ 3-38

PISTON ........................................................................................................ 3-39

CYLINDER................................................................................................... 3-40

CYLINDER HEAD ....................................................................................... 3-40

OIL PUMP GEAR ........................................................................................ 3-40

INTAKE PIPE ............................................................................................... 3-40

EXHAUST PIPE/MUFFLER ........................................................................ 3-40

Suzuki UF50 User Manual

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