CHASSIS 5-17
PISTON
Inspect the piston surface for any scratches or other damage. If
any damages are found, replace the piston with a new one.
RUBBER PARTS
Inspect the primary cup, secondary cup and dust seal for wear
or damage. If any damages are found, replace the piston/sec-
ondary cup, and dust seal with new ones.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse or-
der of removal and disassembly. Pay attention to the following
points:
Wash the master cylinder components with new
brake fluid before reassembly.
Do not wipe the brake fluid off after washing the com-
ponents.
When washing the components, use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline, kerosine, etc.
Apply brake fluid to the master cylinder bore and all
of the master cylinder components before reassem-
bly.
Specification and classification: DOT 4
When remounting the master cylinder on the handlebar, align
the master cylinder holder’s mating surface 1 with the punch
mark 2 on the handlebar, and then tighten the upper clamp
bolt first.
Master cylinder clamp bolt: 10 N·m (1.0 kgf-m)
Tighten the brake hose union bolt to the specified torque.
Brake hose union bolt: 23 N·m (2.3 kgf-m)
Bleed air from the brake system after reassembling the
master cylinder. ( 2-10)
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