Suzuki UF50 - CHASSIS

CHASSIS 5-1
CHASSIS
5
CONTENTS
EXTERIOR PARTS ...................................................................................................... 5- 2
CONSTRUCTION .................................................................................................... 5- 2
REMOVAL ............................................................................................................... 5- 3
REMOUNTING ........................................................................................................ 5- 5
FRONT WHEEL ........................................................................................................... 5- 6
CONSTRUCTION .................................................................................................... 5- 6
REMOVAL ............................................................................................................... 5- 6
INSPECTION AND DISASSEMBLY ....................................................................... 5- 7
REASSEMBLY AND REMOUNTING ..................................................................... 5- 8
FRONT BRAKE ........................................................................................................... 5-10
CONSTRUCTION .................................................................................................... 5-10
BRAKE PADS REPLACEMENT ............................................................................. 5-11
BRAKE FLUID REPLACEMENT ............................................................................ 5-12
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................ 5-12
BRAKE CALIPER INSPECTION ............................................................................ 5-13
BRAKE CALIPER REASSEMBLY AND REMOUNTING ...................................... 5-14
BRAKE DISC INSPECTION ................................................................................... 5-15
MASTER CYLINDER REMOVAL AND DISASSEMBLY ....................................... 5-15
MASTER CYLINDER INSPECTION ....................................................................... 5-16
MASTER CYLINDER REASSEMBLY AND REMOUNTING ................................. 5-17
FRONT SUSPENSION ................................................................................................ 5-18
CONSTRUCTION .................................................................................................... 5-18
REMOVAL AND DISASSEMBLY ........................................................................... 5-18
INSPECTION ........................................................................................................... 5-20
REASSEMBLY AND REMOUNTING ..................................................................... 5-20
HANDLEBAR COVERS AND SPEEDOMETER ASSEMBLY .................................... 5-22
CONSTRUCTION .................................................................................................... 5-22
REMOVAL ............................................................................................................... 5-23
REMOUNTING ........................................................................................................ 5-24
STEERING STEM ........................................................................................................ 5-25
CONSTRUCTION .................................................................................................... 5-25
REMOVAL AND DISASSEMBLY ........................................................................... 5-25
INSPECTION ........................................................................................................... 5-27
REASSEMBLY AND REMOUNTING ..................................................................... 5-28
REAR WHEEL, REAR BRAKE, AND REAR SHOCK ABSORBER .......................... 5-30
CONSTRUCTION .................................................................................................... 5-30
REMOVAL AND DISASSEMBLY ........................................................................... 5-30
INSPECTION ........................................................................................................... 5-31
REASSEMBLY AND REMOUNTING ..................................................................... 5-32
TIRES AND WHEELS .................................................................................................. 5-33
TIRE REMOVAL ...................................................................................................... 5-33
INSPECTION ........................................................................................................... 5-33
INSTALLATION ....................................................................................................... 5-34