16 ENGINE 151
–
Push on the third/fourth-gear sliding gear
with the small gear wheel facing downward.
–
Position special tool
on the transmission shaft.
Mounting tool for lock ring (75029005000) ( p. 233)
–
Position lock ring
on special tool
and push down with sleeve
.
The lock ring engages in the groove of the transmission shaft.
–
Push on stop disk
and split needle bearing
.
–
Push on the sixth-gear idler gear
with the shift dogs facing downward.
–
Push on the second-gear fixed gear
with the collar facing downward and mount stop disk
.
– Finally, check all gear wheels for smooth operation.
16.4.38 Assembling the countershaft
Info
Use new lock rings in every repair job.
Preparatory work
– Lubricate all parts carefully before assembling.
– Check the transmission. ( p. 148)
306235-10
Main work
– Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Mount bearing bush
and the second-gear idler gear
on the countershaft with the protruding collar facing downward.
–
Mount stop disk
.
–
Position special tool
on the transmission shaft.
Mounting tool for lock ring (75029005000) ( p. 233)
–
Position lock ring
on special tool
and push down with sleeve
.
The lock ring engages in the groove of the transmission shaft.
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