6 FORK, TRIPLE CLAMP 22
202135-10
– Check the spring length.
Guideline
Spring length with preload spacer(s) 463 mm (18.23 in)
» If the measured value is greater than the specified value:
– Reduce the thickness of the preload spacers.
» If the measured value is less than the specified value:
– Increase the thickness of the preload spacers.
6.11 Assembling the fork legs
Info
These operations are the same on both fork legs.
Preparatory work
– Check the fork legs. ( p. 21)
200669-10
Main work
– Clamp the inner tube with the axle clamp.
– Install the special tool.
Protecting sleeve (T1401) ( p. 239)
–
Grease and push on dust boot
.
Lubricant (T511) ( p. 226)
Info
Always replace the dust boot, lock ring, seal ring, and support ring.
Install the dust boot with the sealing lip and spring expander facing down-
ward.
–
Push on lock ring
.
–
Grease and push on seal ring
.
Lubricant (T511) ( p. 226)
Info
Sealing lip downward, open side upward.
–
Push on support ring
.
– Remove the special tool.
200670-10
– Sand the edges of the sliding bushings with 600-grain sandpaper, then clean and
grease them.
Fork oil (SAE 4) (48601166S1) ( p. 225)
200671-10
–
Push on the lower sliding bushing
.
–
Mount the upper sliding bushing
.
Info
Without using a tool, carefully pull the stack apart by hand.