Polaris ACE 900 2017 User Manual

5.2
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
GENERAL INFORMATION
TORQUE SPECIFICATIONS - PVT SYSTEM
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Bolt
96 ft-lbs (130 Nm)
Spider Assembly
290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite®
620™)
Spider Jam Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL Loctite®
620™)
Drive Clutch Cover Bolts
8 ft-lb (11 Nm)
Drive Clutch Shift Weight
Fastener
20 in-lb (2 Nm)
Driven Clutch Retaining
Bolt
43 ft-lbs (58 Nm)
Driven Clutch Helix
Screws
48 in-lb (5 Nm)
Outer Clutch Cover
Retaining Screws
2 ft-lbs (3 Nm)
Inner Clutch Cover Bolts
10 ft-lbs (14 Nm)
Air Duct Clamp 24 in-lbs (3 Nm)
Air In Duct Fasteners
6 in-lbs (0.7 Nm)
Clutch Intake Box
Fastener
8 ft-lb (11 Nm)
SPECIAL TOOLS AND SUPPLIES
PART NUMBER TOOL DESCRIPTION
2872085 Clutch Puller
9314177
Clutch Holding Wrench
2871358-A
Clutch Holding Fixture
2870341
Drive Clutch Spider Removal and
Install Tool
2870913 Driven Clutch Puller
2870910 Roller Pin Tool
2871226
Clutch Bushing
Replacement Tool Kit
2870386 Piston Pin Puller
PU-50518
Universal Clutch Compressor Tool
2871025
Clutch Bushing
Replacement Tool Kit
2870654
Standard Clutch Alignment Tool
PART NUMBER SPECIAL SUPPLIES
N/A Loctite™ 648
8560054
RTV Silicone Sealer
Bosch Automotive Service Solutions 1-800-345-2233
or https://polaris.service-solutions.com
2017 ACE 900 XC CLUTCH CHART
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Meters
(Feet)
0-1500
(0-5000)
29-70
5633321
Black / Red
58- 135
7044263
Black 104-
173
7044505
1500-3700
(5000 - 12,000)
29-59
5633319
2018 ACE 900 CLUTCH CHART
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
Meters
(Feet)
0-1500
(0-5000)
29-70
5633321
Black / Red
58- 135
7044263
Black 104-
173
7044505
1500-3700
(5000 - 12,000)
29-59
5633319
PVT SYSTEM

Polaris ACE 900 2017 Specifications

General

Brand	Polaris
Model	ACE 900 2017
Category	Offroad Vehicle
Language	English