9
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
9.3
GENERAL INFORMATION
TORQUE SPECIFICATIONS - BRAKE SYSTEM
BRAKE SYSTEM
ITEM
TORQUE
Front Caliper Mounting Fasteners 30 ft-lbs (54 Nm)
Rear Caliper Mounting Fasteners 40 ft-lbs (54 Nm)
Brake Line Banjo Fasteners
180 in-lbs (20 Nm)
Tee Fitting Mounting Bolts
35 in-lbs (4 Nm)
Front Brake Disc Fasteners
18 ft-lbs (24 Nm)
Rear Brake Disc Fasteners
28 ft-lbs (38 Nm)
Brake Pressure Switch 180 in-lbs (20 Nm)
Master Cylinder to Frame 23 ft-lbs (31 Nm)
Brake Caliper Bleed Fasteners 44 in-lbs (5 Nm)
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975
Mity Vac™ Pressure Test Tool
Bosch Automotive Service Solutions 1-800-345-2233 or https://polaris.service-solutions.com
GENERAL SPECIFICATIONS
FRONT BRAKE SYSTEM
ITEM
STANDARD SERVICE LIMIT
Front Brake Pad Thickness
.300 ± .007" (7.62 ± .178 mm) .030″ (0.762 mm)
Front Brake Disc Thickness
.150-.165″ (3.81-4.19 mm) .135″ (3.429 mm)
Front Brake Disc Runout
-
.010" (.254 mm)
REAR BRAKE SYSTEM
ITEM
STANDARD SERVICE LIMIT
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm) .030″ (0.762 mm)
Rear Brake Disc Thickness
.188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
BRAKE SYSTEM