Detailed Description
2.3 Continuous-path mode
Continuous-Path Mode, Exact Stop, LookAhead (B1)
Function Manual, 08/2005 Edition, 6FC5397-0BP10-0BA0
2-21
2.3.5 Smoothing the path velocity
Application
In some applications in mold making, especially in the case of high speed cutting, it is
desirable to achieve a constant path velocity.
Response without smoothing
The velocity control function utilizes the specified axial dynamic response. If the programmed
feedrate cannot be achieved, the path velocity is brought to the parameterized axial limit
values and the limit values of the path (velocity, acceleration, jerk). This can lead to repeated
braking and acceleration on the path.
If a short acceleration takes place during a machining function with high path velocity, and is
thus followed almost immediately by braking, the reduction in the machining time is only
minimal. Acceleration of this kind can, however, have undesirable effects if, for example, it
results in machine resonance.
Solution: Smoothing
In some cases, it can therefore be reasonable to sacrifice transient acceleration processes in
favor of a smoother tool path velocity. The following sections describe the conditions and
possible settings to avoid less effective accelerations/decelerations.
Advantages
The following improvements are possible:
• Avoidance of excitations of possible machine resonance due to continuous, transient
braking and acceleration processes (in the area of less IPO cycles).
• Avoiding of constantly varying cutting rates due to acceleration which brings no significant
shortening of the program running time.
Smoother path movement
If the velocity is controlled smoother and not every acceleration process is carried out, both
advantages can be achieved without any undesired extended machining time.
Decision-making criteria
The control system makes a decision based on:
• Smoothing frequency for the tool path velocity (MD)
• Tolerable loss in productivity when suppressing accelerations/decelerations (MD).
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