Suzuki DF 50 Service Manual

6-57 POWER UNIT
REASSEMBLY
Assembly is reverse order of disassembly paying special atten-
tion to the following steps.
B
If original components are not replaced, each piston,
piston pin and conrod is to be assembled and installed
in its original order and position.
PISTON TO CONROD
Apply engine oil to piston pin 2, piston pin bore and conrod 3.
Fit conrod 3 to piston 1 as shown in figure and insert piston
pin 2 through piston and conrod.
Install piston pin circlips 4.
NOTE:
• Make sure conrod is installed in the direction shown.
• Circlip should be installed with gap facing either up or down
as shown in figure.
• Always use new piston pin circlip.
Up mark “O”
Flywheel
side
Oil hole
Circlip
or
1
3
1
4
2
4
3
o

Suzuki DF 50 Specifications

General

Engine Type	4-Stroke
Cylinders	3
Displacement	941 cc
Starting System	Electric
Steering	Remote
Engine Type Detail	DOHC 12-Valve
Maximum Output	50 HP
Ignition System	Digital CDI
Alternator	12V 19A
Gear Ratio	2.27:1
Exhaust	Through Prop Hub Exhaust
Trim Method	Power Trim and Tilt
Max Power	50 HP
Alternator Output	12V 19A
Fuel Delivery System	Sequential Multi Point Electronic Fuel Injection
Full Throttle Operating Range	5, 300 - 6, 300 rpm
Engine Oil Capacity	2.7 L
Full Throttle RPM Range	5300 - 6300 RPM
Oil Capacity	2.7 L
Bore x Stroke	72.5 x 76.0 mm (2.85 x 2.99 in.)