Suzuki DF 50 Service Manual

PERIODIC MAINTENANCE 2-28
A
Disconnect the safety lanyard from the emergency stop
switch prior to cranking the engine.
This will prevent any residual fuel discharged from the
cylinders being ignited by a spark discharge from the
ignition coil.
CYLINDER COMPRESSION
Cylinder compression :
Standard : 1300 – 1600 kPa (13 - 16 kg / cm
2
,
185 – 228 psi.)
Max. difference between any two cylinders :
100kPa (1.0 kg / cm
2
, 14 psi.)
NOTE:
Figures shown are guidelines only, not absolute service limits.
Low compression pressure can indicate one or more of the fol-
lowing :
• Excessively worn cylinder wall
• Worn piston or piston rings
• Stuck piston rings
• Poor seating of valves
• Ruptured or otherwise damaged cylinder head gasket
TEST PROCEDURE
(1) Start engine and allow to warm up, then shut engine off.
(2) Remove the STBD / PORT engine side lower cover.
(3) Remove all spark plugs.
(4) Install the compression gauge into the plug hole.
09915-64510 : Compression gauge
09915-63210 : Compression gauge adaptor
(5) Disconnect the safety lanyard from the emergency stop
switch.
(6) Disconnect the remote control throttle cable from the throttle
lever.
(7) Move and hold the throttle lever in the full-open position.
(8) While cranking the engine with the starter motor, note the
maximum compression pressure reading on the gauge for
each cylinder.
(9) Reinstall parts removed earlier. ( spark plug, side lower
cover, etc.)
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Suzuki DF 50 Specifications

General

Engine Type	4-Stroke
Cylinders	3
Displacement	941 cc
Starting System	Electric
Steering	Remote
Engine Type Detail	DOHC 12-Valve
Maximum Output	50 HP
Ignition System	Digital CDI
Alternator	12V 19A
Gear Ratio	2.27:1
Exhaust	Through Prop Hub Exhaust
Trim Method	Power Trim and Tilt
Max Power	50 HP
Alternator Output	12V 19A
Fuel Delivery System	Sequential Multi Point Electronic Fuel Injection
Full Throttle Operating Range	5, 300 - 6, 300 rpm
Engine Oil Capacity	2.7 L
Full Throttle RPM Range	5300 - 6300 RPM
Oil Capacity	2.7 L
Bore x Stroke	72.5 x 76.0 mm (2.85 x 2.99 in.)