Suzuki DF 50 - 2005 Model Updates; Foreword

DF40/S0 "KS" ('05) MODEL 1
DF40150 "K5" (2005) MODEL .
FOREWORD
This supplementary service manual describes the outline, technical data and servicing proce-
dures for the "K5" (2005) models outboard motor.
Please read and thoroughly familiarize yourself with this information before using it for your ser-
vice activities.
NOTE:
Use this supplement with the following service manual:
• DF40150 Service Manual (plno. 99500-87JO· -OlE)
CONTENTS
SPECIFICA TlONS (DF40TIDF40QHIDF50TIDF50TH)
........ __ . __ ............. 2
SPECIFICATIONS (DF50WTIDF50WQH) .............................................. 4
SERVICE DATA ...................................................................................... 6
TIGHTENING TORQUE ........................................................................ 13
OVER-REVOLUTION CAUTION SYSTEM ...................................... ____ 14
SAFETY RELA Y SYSTEM ................................................................... 14
FL YWHEEL MAGNETO AND CRANKSHAFT ............................... ____ .. 14
BA TTERY CHARGING SYSTEM ................................................... __ .. __ 15
ELECTRIC STARTER SYSTEM ........................................................... 17
ASSEMBL Y ........................................................................................... 31
REMOTE CONTROL BOX & REMOTE CONTROL WIRE .................. 34
CYLINDER HEAD ................................................................................. 35
UPPER OIL SEAL HOUSING ............................................................... 35
UPPER MOUNT .................................................................................... 36
LOWER MOUNT .................................................................... __ ............. 37
CLAMP BRACKET ....................... : ....................................................... 38
CLAMP BRACKET SHAFT .................................................................. 38
SWIVEL BRACKET BUSH ................................................................... 39
TILLER HANDLE ASSY ....................................................................... 39
PTT MOTOR RELA Y ............................................................................ 39
DRIVESHAFTIDRIVESHAFT BEARING HOUSING ....................... __ ... 41
WA TER PUMP CASE ........................................................................... 42
SHIFT ROD GUIDE ............................................................................... 42
GEARCASE MAGNET .......................................................................... 42
PROPELLER SHAFT BEARING .......................................................... 43
WIRING DIAGRAM ............................................................................... 44
WIRE ROUTING .................................................................................... 47
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