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Suzuki DF 50 Service Manual

Suzuki DF 50
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POWER TRIM AND TILT 8-8
REASSEMBLY
Assembly is reverse of disassembly with special attention to
following steps.
B
• Do not reuse O-rings after removal, always use new
O-rings.
• Lubricate all components and O-rings with PTT fluid
before assembly.
• Do not reuse PTT fluid, always refill with new fluid.
MAIN CHECK VALVE
Oil and install spool valve 1 and main check valve 2.
Tighten the main check valve 2 to specified torque.
Main check valve plug : 20 N
.
m
(2.0 kg-m, 14.5 lb.-ft.)
MANUAL RELEASE VALVE
Oil and install the seal washer 1 and manual release valve 2.
Tighten the valve to specified torque.
Install snap ring 3.
Manual release valve : 1.7 N
.
m
(0.17 kg-m, 1.2 lb.-ft.)
@
@
TILT ROD
When tightening the piston retaining nut on the tilt rod piston,
apply Thread lock 1342 to the threads.
Tighten the nut to specified torque.
99000-32050 : Thread Lock 1342
Piston retaining nut : 100 N
.
m (10 kg-m, 72 lb.-ft.)
@
h

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Suzuki DF 50 Specifications

General IconGeneral
Engine Type4-Stroke
Cylinders3
Displacement941 cc
Starting SystemElectric
SteeringRemote
Engine Type DetailDOHC 12-Valve
Maximum Output50 HP
Ignition SystemDigital CDI
Alternator12V 19A
Gear Ratio2.27:1
ExhaustThrough Prop Hub Exhaust
Trim MethodPower Trim and Tilt
Max Power50 HP
Alternator Output12V 19A
Fuel Delivery SystemSequential Multi Point Electronic Fuel Injection
Full Throttle Operating Range5, 300 - 6, 300 rpm
Engine Oil Capacity2.7 L
Full Throttle RPM Range5300 - 6300 RPM
Oil Capacity2.7 L
Bore x Stroke72.5 x 76.0 mm (2.85 x 2.99 in.)

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