23.1
Contents Page
23
Technical Data ............................................................................................................................... 3
Gearbox - sectional drawing ..................................................................................................5
Removing and installing gear-shift lever .........................................................................7
Removing and installing gearbox ........................................................................................7
Replacing shaft sealing rings in gearbox housing and gearbox cover .................10
Replacing input shaft sealing ring at input end ..................................................................................10
Replacing output shaft sealing ring ...................................................................................................10
Replacing input shaft sealing ring at output end ................................................................................ 11
Replacing shaft sealing ring for selector drum ................................................................................... 11
Replacing sealing ring for gearshift shaft ........................................................................................... 11
Disassembling gearbox ...........................................................................................................12
Removing gearbox housing .....................................................................................................12
Removing selector drum ...........................................................................................................13
Disassembling and assembling selector shaft ................................................................13
Removing gearbox shafts .........................................................................................................14
Replacing grooved ball bearings of intermediate shaft ................................................14
Disassembling and assembling input shaft ......................................................................15
Disassembling input shaft .................................................................................................................15
Assembling input shaft/checking and adjusting end float of spring cluster ........................................16
Disassembling and assembling output shaft ...................................................................17
Disassembling output shaft ...............................................................................................................17
Assembling output shaft ....................................................................................................................18
Checking endplay .........................................................................................................................19
Checking and adjusting fully assembled length of gearbox shafts and selector
drum ...................................................................................................................................................20
Checking and adjusting fully assembled length of intermediate shaft ................................................20
Checking and adjusting fully assembled length of output shaft .........................................................21
Checking and adjusting fully assembled length of input shaft ............................................................22
Checking and adjusting fully assembled length of selector drum ......................................................23
Shimming selector shaft ............................................................................................................24
Assembling gearbox .................................................................................................................25
Installing input, output and intermediate shafts ..............................................................25
Installing selector shaft ...............................................................................................................26
23 Gearbox