00.19
Assembling the motorcycle
Installing the front wheel
e Attention:
Degrease all brake discs.
•
Remove front straps.
•
Using the straps, secure the front of the motor-
cycle to the assembly crane,
BMWNo.465640.
e Attention:
Do not damage the brake lines, Bowden cables and
fairing panels.
•
Raise the front of the motorcycle.
e Attention:
Make sure that the motorcycle cannot topple side-
ways.
•
Remove rear straps.
•
Using the assembly crane, BMWNo.465640,
carefully push the motorcycle forward off the
pallet.
•
Extend the main stand and lower the motorcycle
until it is resting firmly on the main stand and the
rear wheel.
d Warning:
Integral ABS When removing and installing the
brake calipers, carefully force back the pistons only
far enough to ensure that the wheel-circuit reservoir
does not overflow.
If fluid escapes, top up the level in the wheel-circuit
reservoir to the “MAX” mark.
•
Remove screws securing the front brake cali-
pers.
L Note:
Do not apply handbrake lever or footbrake lever with
brake calipers removed/front wheel removed.
•
Install the front wheel with spacer (1) and speed-
ometer drive (2).
e Attention:
Locate stop on slider tube (A) in recess in speedom-
eter drive (B).
•
Tighten the retaining screw (3).
•
Install the front brake calipers.
•
Release the motorcycle from the assembly
crane, BMW No. 46 5 640.
•
Compress the front fork firmly several times.
•
Tighten the clamp screws.
d Warning:
The brakes are not ready for use until the brake
pads have been bedded against the brake discs
with the ignition switched on.
X Tightening torque:
Fastener of quick-release axle ..................... 30 Nm
Clamping screws of quick-release axle ....... 22 Nm
Brake caliper to fork slider ........................... 30 Nm
R22000010
R22000020
1
2
3
B
A
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