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SINUMERIK 808D
Siemens SINUMERIK 808D User Manual
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Progr
am
m
ing
and O
per
ating
Manual (Mil
l
ing)
6F
C5398
-
4DP10
-
0BA6
, 09/
2017
3
E
C
Declar
a
t
ion of
Conf
or
m
i
ty
T
he EC Dec
larat
ion
of
Conf
orm
it
y
for
t
he E
MC Dir
ec
t
ive
can be f
ound
on t
he I
nt
ernet
at
ht
t
p:
/
/
www.
s
iem
ens.
com
/
aut
oma
t
ion/
ser
vic
e
&s
upp
ort
.
Here,
ent
er t
he
num
ber "
6
7
38
5845
"
as
t
he sear
ch
t
erm
or
c
ont
act
your
loc
al S
iem
ens of
f
ice.
2
4
Table of Contents
Preface
2
Industrial Security
9
PPU Control Elements
10
Screen Layout
12
Machine Control Panels (Mcps)
13
Coordinate Systems
16
Protection Levels
18
Common Notices for Machining Operations 2
20
Setting the User Interface Language 2
21
Creating/Changing a Cutting Edge
22
Activating the Tool and the Spindle
23
Assigning the Handwheel
24
Assigning the Handwheel through the PPU
25
Measuring the Tool Manually
27
Verifying the Tool Offset Result
28
Creating Part Programs 2
29
Editing the Part Program
31
Understanding Frequently Used Programming Instructions
37
Rapid Traverse (G00)
38
Tool and Traverse (T, D, M6, F, G94/G95, S, M3/M4, G01)
39
Milling Circles and Arcs (G02/G03)
40
Fixed Point Approach (G74/G75)
41
Spindle Control
42
Simulation Prior to Machining of the Workpiece
43
Simultaneous Recording Prior to Machining of the Workpiece
45
Executing a Part Program
46
Executing Specified Blocks
47
Correcting a Part Program
48
Entering the Tool Wear Offsets
49
Program Control Functions
53
Rapid Traverse Override
54
Measuring the Tool with a Probe (Auto)
56
Setting up the Workpiece
57
Entering/Modifying Workpiece Offsets
59
Entering/Modifying the Setting Data
60
Setting R Parameters
63
Setting User Data
64
Configuring the Operating Area after Startup
65
Executing from External (through USB Interface)
66
Transferring from External (through USB Interface)
67
Executing from External (through Ethernet Connection)
70
Configuring the Firewall
71
Extending/Deactivating the CNC Lock Function
72
Data Backup
74
External Data Backup
75
External Data Backup of Separate Files
76
Pocket Calculator
77
Fundamentals of Programming
78
Program Structure
79
Plane Selection: G17 to G19
80
Absolute/Incremental Dimensioning: G90, G91, AC, IC
81
Dimensions in Metric Units and Inches: G71, G70, G710, G700
82
Programmable Work Offset: TRANS, ATRANS
84
Programmable Rotation: ROT, AROT
85
Programmable Scale Factor: SCALE, ASCALE
86
Programmable Mirroring: MIRROR, AMIRROR
87
Workpiece Coordinate System - Settable Work Offset: G54 to G59, G500, G53, G153
88
NC Block Compression (COMPON, COMPCURV, COMPCAD)
89
Linear Interpolation
91
Feedrate F
92
Circular Interpolation
93
Circular Interpolation Via Intermediate Point: CIP
98
Circle with Tangential Transition: CT
99
Feedrate Override for Circles: CFTCP, CFC
100
Thread Cutting
101
Tapping with Compensating Chuck: G63
102
Thread Interpolation: G331, G332
103
Fixed Point Approach
104
Reference Point Approach: G74
105
Exact Stop/Continuous-Path Control Mode: G9, G60, G64
106
Dwell Time: G4
108
Spindle Movements
109
Spindle Positioning: SPOS
110
Rounding, Chamfer
112
Tool and Tool Offset
115
Tool T
116
Selecting the Tool Radius Compensation: G41, G42
119
Corner Behavior: G450, G451
121
Tool Radius Compensation OFF: G40
122
Special Cases of the Tool Radius Compensation
123
Example of Tool Radius Compensation
124
Miscellaneous Function M
125
Arithmetic Parameters, LUD and PLC Variables
126
Local User Data (LUD)
127
Reading and Writing PLC Variables
128
Program Jumps
129
Program Example for Jumps
131
Jump Destination for Program Jumps
132
Calling Machining Cycles
134
Executing Internal and External Subroutines (CALL, EXTCALL)
135
Timers and Workpiece Counters
136
Workpiece Counter
138
Smooth Approach and Retraction
139
Cylinder Surface Transformation (TRACYL)
144
Coupled Motion (TRAILON, TRAILOF)
150
Overview of Cycles
152
Programming Cycles
153
Graphical Cycle Programming in the Program Editor
154
Drilling Cycles
155
Requirements
156
Drilling, Centering - CYCLE81
157
Drilling, Counterboring - CYCLE82
159
Deep-Hole Drilling - CYCLE83
161
Rigid Tapping - CYCLE84
166
Tapping with Compensating Chuck - CYCLE840
170
Reaming 1 - CYCLE85
175
Boring - CYCLE86
176
Drilling Pattern Cycles
179
Circle of Holes - HOLES2
182
Arbitrary Positions - CYCLE802
185
Milling Cycles
186
Face Milling - CYCLE71
187
Contour Milling - CYCLE72
192
Milling a Rectangular Spigot - CYCLE76
200
Milling a Circular Spigot - CYCLE77
204
Long Holes Located on a Circle - LONGHOLE
207
Slots on a Circle - SLOT1
211
Circumferential Slot - SLOT2
216
Milling a Rectangular Pocket - POCKET3
221
Milling a Circular Pocket - POCKET4
226
Thread Milling - CYCLE90
230
High Speed Settings - CYCLE832
234
Overview of Cycle Alarms
235
Programming (Example 1)
236
Programming (Example 2)
245
Programming (Example 3)
252
Programming (Example 4)
267
Program Simulation and Execution
278
A.1 Operating Area Overview
279
A.1.3 Offset Operating Area
280
A.1.4 Program Management Operating Area
281
A.1.5 System Data Operating Area
284
A.1.6 Alarm Operating Area
286
A.2 Operating Mode Overview
287
A.2.1.1 Running the Spindle Manually
288
A.2.1.2 Executing M Functions
289
A.2.1.3 Setting the Relative Coordinate System (REL)
290
A.2.1.4 Face Milling
291
A.2.1.5 Setting the JOG Data
293
A.2.2 "AUTO" Mode
294
A.2.3 "MDA" Mode
295
A.3 Activating the Contour Handwheel Via the NC Program
296
A.4 the Help System
298
A.5 Operation Wizard
300
A.6 Editing Chinese Characters
301
A.7 Calculating Contour Elements
302
A.8 Free Contour Programming
306
A.8.1 Defining a Start Point
307
A.8.2 Programming Contour Element
308
A.8.3 Parameters for Contour Elements
311
A.8.4 Specifying Contour Elements in Polar Coordinates
314
A.8.5 Cycle Support
316
A.9 Word Structure and Address
324
A.10 Character Set
325
A.12 List of Instructions
327
Other manuals for Siemens SINUMERIK 808D
Service Manual
48 pages
Commissioning Manual
508 pages
Function Manual
331 pages
Programming And Operating Manual
208 pages
Parameter Manual
524 pages
Installation Manual
48 pages
Operating Instructions
86 pages
Service Guide
46 pages
Operating Guide
114 pages
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Siemens SINUMERIK 808D Specifications
General
Brand
Siemens
Model
SINUMERIK 808D
Category
Control Unit
Language
English
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