GENERAL INFORMATION
REAR WHEEL/BRAKE/SUSPENSION
ITEM
Rear axle nut
Rear brake arm bolt
Rear shock absorber mounting bolt
QTY
1
1
2
THREAD
DIA. (mm)
14
5
8
TORQUE
Nm (kgf-m, Ibfft)
118(12.0,87)
4.9 (0.5, 3.8)
26 (2.7, 20)
REMARKS
NOTE
1,5
NOTE 4
OTHERS
ITEM
Front/rear frame assembly bolt
QTY
4
THREAD
DIA. (mm)
10
TORQUE
N-m (kgf-m, Ibfft)
44 (4.5, 33)
REMARKS
LUBRICATION
&
SEAL POINTS
ENGINE
LOCATION
ECT sensor threads
Crankcase mating surface
Transmission case mating surface
Kickstarter spindle seating surface
Kickstarter driven gear seating surface/friction
spring sliding surface
Final shaft seating surface (belt case side)
Countershaft seating surface
Rocker arm sliding surface
Valve stem (valve guide sliding surface)
Camshaft cam lobes
Piston pin outer surface
Driven face bearing
Oil pump drive, driven gear teeth
Camshaft bearing
Rocker arm shaft sliding surface
Cylinder head bolt threads and seating surfaces
(6X119mm)
Piston and cylinder sliding surfaces
Cam sprocket bolt threads and seating surfaces
Drive pulley face nut threads and seating surface
Piston ring whole surface
Crankcase bolt threads and seating surface
Connecting rod big end bearing
Crankshaft main journal bearings
Cam chain
Oil seal lips and outer surfaces
Sprocket teeth
Each
O-ring
whole surface
MATERIAL
Liquid sealant
(Three Bond 1207B or equiv-
alent)
Molybdenum
disulfide paste
Molybdenum
disulfide grease
Molybdenum
disulfide oil (a mixture of 1/2
engine oil and 1/2 molybde-
num disulfide grease)
Multi-purpose grease
Engine oil
REMARKS
Do not apply sealant to the
sensor threads head.
(See page 12-11)
(See page 10-11)
Apply 0.2-0.5g.
Apply 0.3-0.5g.
Apply 0.5
-1.0g.
Fill up 3 cc.
Fill up 2 cc per each bearing.
1-12
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