DISASSEMBLY AND ASSEMBLY
MAIN PUMP
ASSEMBLY OF MAIN PUMP
ASSEMBLY (HPV95 + 95)
Clean all parts, remove all burrs, and check for dirt or
damage. Coat the rotating and sliding surfaces of all
parts with engine oil (EOI O-CD) before installing.
Always check the following parts before assembling.
1)
ii)
iii)
l
1.
Check contact of cradle and rocker cam (for details,
see procedure for checking contact)
Check contact between cylinder block and valve
plate (for details, see procedure for checking
contact).
Check contact between valve plate and end cap (for
details, see procedure for checking contact).
Assembly of front pump assembly
Shaft and cradle assembly
l Assembly of shaft and cradle assembly
1) Assemble flange ring to shaft (66) then use
push tool @to press fit bearing (70).
Press-fitting surface of bearing: Grease
- (G2-Ll)
2)
0
* When press fitting the bearing, push the
end face of the bearing inner race with
push tool @.
Assembly washer (69), and install snap ring
(68).
Method of selecting lock washer (69).
I) After press fitting bearing (70) to shaft (66)
assemble washer (69) (removed during
disassembly).
ii) Measure clearance dimension a between
end face of assembled washer (69) and
snap ring groove.
j, Clearance dimension a: 1.45 - 1.60
mm
iii) If clearance is not within above standard
value, select washer from table below and
assemble.
Washer
Part No.
XlOAV214
Snap ring groove
66
XlOAV215
Washer
thickness
(mm)
3.1
3.0 2.9
2.8
30-95
0
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