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KTM 450 SX-F EU Repair Manual

KTM 450 SX-F EU
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301ENGINE
ASSEMBLY
- Lock the outer clutch hub
and
primary
gear
with the special tool
and
tighten
nut
Guideline
Nut, pri mary gear
M27xl
I
Gear
quadrant
(80029004000)
(
--
p.
235)
•
Info
80
Nm
(59 Ibf
It)
I
Ensure
that the crankshaft
is
not locked.
- Mount the inner clutch hub.
Loclil" 243
111
164
- Position the
new
lock washer
and
mount nut . Hold the inner clutch hub using
special tool
and
tighten the nut.
Guideline
Nut, inner clutch hub M18x1.5
I Clutch holder
(77329003000)
(
--
p.
232)
- Secure the nut with the lock washer.
- Thoroughly oil the clutch facing discs.
I Engine oil
(SAE
lOW/50) (
--
p.
224)
80
Nm
(59 Ibf
It)
LOclil" 243
111
- Beginning with
an
intermediate clutch disc, alternately insert all other clutch fac-
ing discs and intermediate clutch discs into the outer clutch hub.
- Insert pressure piece with the push
rod
into the gearbox main shalt.
- Position the crankshaft at
TOC
and
lock
it
with the special tool.
I Engine blocking screw
(77329010000)
(
--
p.
232)
- Position pressure
cap
. Mount screws
the
screws
ina
crisscross
pattern.
Guideline
I Screw, clutch spring
with the
washers
and springs. Tighten
110
Nm
(7.4 Ibf ft) I
Installinllhe
driva
wheel
of
the
balancer
lear
- Position drive wheel of the balancer gear.
- Mount and tighten nut with the special tool.
Guideline
Nut, freewheel hub
M27xl
80
Nm
(59 Ibf
It)
I Special socket,
36
mm;
'h'
drive
(77329021000)
(
--
p.
233)
Loclile- 243
111

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KTM 450 SX-F EU Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.9 cc
Bore x Stroke95 mm x 63.4 mm
Power63 hp
Transmission5-speed
Seat Height950 mm
Starting SystemElectric starter
Rear SuspensionWP XACT Monoshock
Front Brake260 mm disc
Rear Brake220 mm disc
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid-cooled
Front SuspensionWP XACT 48

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