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SIPART PS2
Siemens SIPART PS2 User Manual
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SIPART
Electropneumatic positioner
SIPART PS2 with PROFIBUS PA
Operating Instructions
6DR55..
6DR59..
05/2019
A5E00127926-AC
Introduction
1
Safety information
2
Description
3
Installing/mounting
4
Connect
5
Operation
6
Commissioning
7
Parameter assignment
8
Functions/operations using
PROFIBUS PA
9
Functional safety
10
Service and maintenance
11
Diagnostics and
troubleshooting
12
Technical data
13
Dimension drawing
14
Spare parts/accessories/
scope of delivery
15
Appendix
A
External position detection
B
Pressure gauge block
C
Sealing plug / thread adapter
D
Booster
E
Positioner with remote
control electronics
F
Abbreviations
G
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
13
Purpose of this Documentation
13
Scope of Documentation
13
Document History
14
Product Compatibility
15
Checking the Consignment
15
Purpose
15
Security Information
16
Transportation and Storage
16
Notes on Warranty
17
2 Safety Information
19
Precondition for Use
19
Warning Symbols on the Device
19
Laws and Directives
19
Conformity with European Directives
20
Improper Device Modifications
20
Requirements for Special Applications
21
Use in Hazardous Areas
21
3 Description
23
Function
23
Structure
23
Design Overview
23
Nameplate Layout
26
Explanation of Ex Information
27
Device Components
28
Overview of Device Components
28
Overview of Device Components (Ex)
29
Basic Electronics
30
Functional Principle
30
PROFIBUS System Configuration
32
Simatic Pdm
33
Profibus Pa
33
Overview
33
Transmission Technology
33
Bus Topology
34
Properties
35
Profile
35
Connection
35
Number of Connectable Devices
37
Assigning the Device Addresses
37
4 Installing/Mounting
39
Basic Safety Instructions
39
Exceeded Maximum Permissible Operating Pressure
39
Proper Mounting
41
Freezing of the Exhaust Air Outlets
41
Mounting to Linear Actuator
42
Mounting to Part-Turn Actuator
47
Setting and Locking the Transmission Ratio
50
Installing the Optional Modules
53
General Information about the Installation of Option Modules
53
Opening the Standard and and Intrinsically Safe Version
53
Closing the Standard and and Intrinsically Safe Version
55
Opening the Device Version with "Flameproof Enclosure
56
Closing the Device Version with "Flameproof Enclosure
59
Position Feedback Modules 6DR4004-6J and -8J
60
Alarm Modules 6DR4004-6A and -8A
62
Slot Initiator Alarm Modules 6DR4004-6G and -8G
64
Mechanical Limit Switch Modules 6DR4004-6K and -8K
66
Internal NCS Modules (Incs) 6DR4004-5L and -5LE
70
EMC Filter Modules 6DR4004-6F and -8F
74
5 Connect
77
Basic Safety Instructions
77
Interference Immunity
81
Safety Shutdown
81
Electrical Wiring
82
Connection Diagram for Basic Electronics
82
Bus Cable
82
Option Modules
85
Alarm Modules 6DR4004-6A and -8A
85
Position Feedback Modules 6DR4004-6J and -8J
86
SIA Modules 6DR4004-6G and -8G
86
Mechanical Limit Switch Modules 6DR4004-6K and -8K
87
EMC Filter Modules 6DR4004-6F and -8F
89
Option Device Version M12 Connector
90
M12 Connector in the Basic Device
90
M12 Connector for Connecting the Position Feedback Module 6DR4004-6J / 8J (-Z D53)
91
M12 Connector for Connecting the External Position Detection System (-Z D54)
91
M12 Connector for Connecting the Alarm Module 6DR4004-6A / -8A (-Z D55)
91
M12 Connector for Connecting the SIA Module 6DR4004-6G /-8G (-Z D56)
92
M12 Connector for Connecting the Mechanical Limit Switch Module 6DR4004-6K (-Z D57)
92
Pneumatic Connection
92
Basic Safety Instructions for the Pneumatic Connection
92
Pneumatic Connection in Non-Flameproof Enclosure
93
Structure of Pneumatic Connection
93
Integrated Pneumatic Connection
93
Pneumatic Connection in the Flameproof Enclosure
94
Reaction to Failure of Auxiliary Powers
94
Restrictors
95
6 Operation
97
Operating Elements
97
Display
97
Buttons
98
Firmware Version
100
Operating Modes
100
Overview of Operating Modes
100
Changing the Operating Mode
101
Overview of Configuration
102
Description of Operating Modes
102
Optimization of Controller Data
104
7 Commissioning
107
Basic Safety Instructions
107
Lever for Position Detection
107
Overview
109
Sequence of Automatic Initialization
111
Setting the Friction Clutch
116
Purge Air Switching
118
Commissioning Linear Actuators
118
Preparing Linear Actuators for Commissioning
118
Automatic Initialization of Linear Actuators
120
Manual Initialization of Linear Actuators
122
Commissioning Part-Turn Actuators
125
Preparing Part-Turn Actuators for Commissioning
125
Automatic Initialization of Part-Turn Actuators
126
Manual Initialization of Part-Turn Actuators
127
Canceling Initialization
129
Device Replacement
130
8 Parameter Assignment
133
Introduction to Parameter Assignment Section
133
Tabular Overview of the Parameters
134
Overview of Initialization Parameters 1 to 5
134
Overview of Application Parameters 6 to 55
135
Overview of Advanced Diagnostics Parameters a to P
138
Description of Parameters
142
Initialization Parameters 1 to 5
142
YFCT' Type of Actuator
142
YAGL' Rated Angle of Rotation of Feedback
143
YWAY' Range of Stroke
144
INITA' Initialization (Automatically)
145
INITM' Initialization (Manual)
145
Application Parameters 6 to 55
145
SDIR' Setpoint Direction
145
TSUP' Setpoint Ramp up / '8.TSDO' Setpoint Ramp down
146
SFCT' Setpoint Function
146
Sl0
147
'31.DEBA' Deadband of Controller
148
'32.YA' Manipulated Variable Limiting Start / '33.YE' Manipulated Variable Limiting End
148
34.YNRM' Manipulated Variable Standardization
149
'35.YDIR' Direction of Action of Manipulated Variable for Display and Position Feedback
150
' 36.YCLS' Tight Closing/Fast Closing with Manipulated Variable
150
'37.YCDO' Value for Tight Closing/Fast Closing down
151
'38.YCUP' Value for Tight Closing/Fast Closing up
152
'38.YCUP' Upper Value for Tight Closing / Fast Closing
152
39.BIN1' / '40.BIN2' Function of Binary Inputs
153
'41.AFCT' Alarm Function
154
'42.A1' / '43.A2' Alarm Response Threshold
156
'44.\\FCT' Function Fault Message
156
'45.\\TIM' Monitoring Time for Setting of Fault Message 'Control Deviation
157
'46.\\LIM' Response Threshold of Fault Message 'Control Deviation
157
'47.\\STRK' Limit Monitoring for the Number of Total Strokes
158
48.PRST' Preset
158
'49.PNEUM' Pneumatics Type
159
'50.XDIAG' Activation of Extended Diagnostics
160
'51.FSTY' Safety Position
161
'52.FSTI' Monitoring Time to Set the Safety Position
162
'53.FSVL' Safety Setpoint
162
'54.STNR' Station Number
162
IDENT' Device Operating Mode (ID No.)
162
Extended Diagnostics Parameters a to P
163
Partial Stroke Test 'A.\\PST
163
Monitoring of Dynamic Control Valve Behavior 'B.\\Devi
168
Monitoring/Compensation of Pneumatic Leakage 'C.\\LEAK
170
Monitoring of Stiction (Slipstick) 'D.\\Stic
173
Monitoring of Deadband 'E.\\DEBA
175
Monitoring the Lower Endstop ''F.\\ZERO
176
Monitoring the Upper Endstop 'G.\\OPEN
177
Monitoring the Lower Limit Temperature 'H.\\TMIN
179
Monitoring the Upper Limit Temperature 'J.\\TMAX
180
Monitoring of Number of Total Strokes 'L.\\STRK
182
Monitoring of Number of Changes in Direction 'O.\\DCHG
183
Monitoring the Position Average Value 'P.\\PAVG
185
9 Functions/Operations Using PROFIBUS PA
189
System Integration
189
Acyclic Data Transfer
189
Acyclic Data Transfer Using SIMATIC PDM
189
Device' Menu
190
Load to Device
190
Load into PG/PC
190
Assign Address and TAG
190
Value Comparison
190
Object Properties
191
Calibration Report
192
Change Log
193
Wizard
194
Partial Stroke Test (PST)
195
PST Trace Characteristic
195
Offline Leakage Test
196
Maintenance and Diagnostics
196
Initialization Parameters
197
Initialization
197
Operation
198
Simulation
200
Date and Time in the Device
201
Write Protection
201
Reset Parameters in PDM
201
Reset Parameters on the Device
202
Reset the Field Device
202
View' Menu
203
Process Variables / Diagnostics Cockpit
203
Starting the Lifelist
204
Diagnostics' Menu
204
Updating Diagnostics
204
Device Diagnostics
206
Maintenance Information
207
Trend Characteristic
208
Histograms
208
Alarm Logbook
208
Characteristic Curve
209
Cyclic Data Transfer
209
Configuration
209
Useful Data through PROFIBUS
212
Possible Combinations of the Useful Data
214
Diagnostics
217
Adjustable Status (Condensed Status)
218
Diagnostics Messages in Case of Deactivated Condensed Status
222
Diagnostics Messages in Case of Activated Condensed Status
224
Definition of the Status
226
Sub-Status for Deactivated Condensed Status
227
Sub-Status for Activated Condensed Status
227
List of Diagnostics Events with Status and Diagnostics Message for Deactivated
228
Condensed Status
228
List of Diagnostics Events with Status and Diagnostics Message for Activated Condensed Status
230
10 Functional Safety
235
Range of Applications for Functional Safety
235
Safety Function
235
Safety Integrity Level (SIL)
237
Settings
238
Safety Characteristics
239
Maintenance/Check
240
11 Service and Maintenance
241
Basic Safety Instructions
241
Cleaning the Enclosure
241
Cleaning of the Screens
242
Positioners 6DR5..0, 6DR5..3 and 6DR5..5
242
Positioners 6DR5..1, 6DR5..2 and 6DR5..6
243
Maintenance and Repair Work
243
Maintenance During Continued Operation in a Hazardous Area
243
Repair/Upgrading
244
Replace Basic Electronics
244
Replace Pneumatic Block
245
Return Procedure
247
Disposal
248
12 Diagnostics and Troubleshooting
249
Output of System Messages in the Display
249
System Messages During Operation
249
System Messages before Initialization
250
System Messages During Initialization
251
System Messages When Exiting the Configuration Mode
253
System Messages During Operation
254
Diagnostics
256
Display of Diagnostics Values
256
Saving the Diagnostics Values
257
Overview of Diagnostics Values
257
Meaning of the Diagnostic Values
259
Diagnostic Value '1.STRKS - Number of Total Strokes
259
Diagnostic Value '2.CHDIR - Number of Changes in Direction
259
Diagnostic Value '3.\\CNT - Number of Fault Messages
259
Diagnostic Value '4.A1CNT - Number of Alarms 1' / '5.A2CNT - Number of Alarms 2
259
Diagnostic Value '6.HOURS - Number of Operating Hours
260
Diagnostic Value '7.HOURR - Resettable Operating Hours Counter
260
Diagnostic Value '8.WAY - Determined Travel
260
Diagnostic Value '9.TUP - Travel Time Up' / '10.TDOWN - Travel Time down
260
Diagnostic Value '11.LEAK - Leakage Test
261
Diagnostic Value '12.PST - Monitoring of Partial Stroke Test
262
Diagnostic Value '13.PRPST' - Time Since Last Partial Stroke Test
263
Diagnostic Value '14.NXPST - Time until Next Partial Stroke Test
263
Diagnostics Value '15.DEVI - Dynamic Control Valve Behavior
263
Diagnostic Value '16.ONLK - Pneumatic Leakage
263
Diagnostic Value '17.STIC - Stiction (Slipstick)
264
Diagnostic Value '18.ZERO - Lower Endstop
264
Diagnostic Value '19.OPEN - Upper Endstop
264
Diagnostic Value '20.PAVG - Average Value of Position
265
Diagnostic Value '21.P0 - Potentiometer Value of Lower Endstop (0%)' / '22.P100 - Potentiometer Value of Upper Endstop (100%)
265
Diagnostic Value '23.IMPUP - Pulse Length Up' / '24.IMPDN - Pulse Length down
267
Diagnostic Value '25.PAUTP - Pulse Interval
267
Diagnostic Value '26.DBUP - Deadband Up' / '27.DBDN - Deadband down
267
Diagnostic Value '28.SSUP - Slow Step Zone Up' / '29.SSDN - Slow Step Zone down
267
Diagnostic Value '30.TEMP - Current Temperature
268
Diagnostic Value '31.TMIN - Minimum Temperature' / '32.TMAX - Maximum Temperature
268
Diagnostic Value '33.T1
268
Diagnostic Value '42.VENT1' / '43.VENT2
268
Diagnostic Value '44.VEN1R' / '45.VEN2R
269
Diagnostic Value '46.STORE - Save Maintenance Data
270
Diagnostic Value '47.PRUP - Prediction Up' / '48.PRDN - Prediction down
270
Diagnostic Value '49.WT00
270
WT00 to WT95
270
Diagnostics Value '50.LKPUL - Length of the Leakage Compensation Pulse
271
Diagnostics Value '51.LKPER - Period of the Leakage Compensation Pulse
271
Online Diagnostics
271
Overview of Online Diagnostics
271
Overview of Error Codes
272
XDIAG Parameter
274
Meaning of Error Codes
274
Remaining Control Deviation
274
Device Not in "Automatic" Mode
274
Binary Input BIN1 or BIN2 Active
274
Monitoring the Number of Total Strokes
275
Monitoring the Number of Changes in Direction
275
Monitoring the Lower Endstop and 7 Monitoring the Upper Endstop
275
Monitoring Deadband
275
Partial Stroke Test
276
10 Monitoring of Dynamic Control Valve Behavior
276
11 Monitoring/Compensation of Pneumatic Leakage
276
Monitoring of Stiction (Slipstick)
276
13 Monitoring the Lower Limit Temperature
276
14 Monitoring the Upper Limit Temperature
276
15 Monitoring the Position Average Value
276
16 Monitoring the Plausibility of Values for the Partial Stroke Test
276
Fault Correction
277
Fault Identification
277
Remedial Measures Table 1
277
Remedial Measures Table 2
278
Corrective Measures Table 3
279
Corrective Measures Table 4
279
Remedial Measures Table 5
280
13 Technical Data
281
Rated Conditions
281
Pneumatic Data
282
Construction
282
Controller
282
Explosion Protection
282
Breakdown of the Article Numbers
282
Protection against Explosion Device and Option Modules
284
Maximal Permissible Ambient Temperature Ranges
285
Certificates, Approvals, Explosion Protection
286
Electrical Specifications
286
Communication
288
Technical Data for Natural Gas as Actuator Medium
289
Option Modules
290
Alarm Module
290
Position Feedback Module
291
SIA Module
292
Mechanical Limit Switch Module
293
EMC Filter Module
294
Internal NCS Modules 6DR4004-5L and 6DR4004-5LE
294
Other Technical Specifications
294
14 Dimension Drawing
295
Positioner in Non-Flameproof Enclosure
295
Terminal Strip for Positioner with Polycarbonate Enclosure
296
Positioner in Flameproof Enclosure
297
15 Spare Parts/Accessories/Scope of Delivery
299
Overview
299
Spare Parts
300
Scope of Delivery of Mechanical Limit Switch Module
303
Scope of Delivery EMC Filter Module
304
Accessories
305
Order Data
305
Appendix
307
Certificates
307
Technical Support
307
A.1 Certificates
307
External Position Detection
309
Introduction to External Position Detection
309
Non-Contacting Sensor
310
Principle of Operation of NCS
310
Mounting the NCS
311
Mounting on Part-Turn Actuator
312
Mounting on Linear Actuator up to 14 MM (0.55 Inch)
314
Mounting on Linear Actuator > 14 MM (0.55 Inch)
316
Connecting NCS to EMC Filter Module
319
Commissioning of NCS
320
Prerequisites / Default Settings
320
B.2.4 Commissioning of NCS
320
Initialization of Part-Turn Actuators
321
Initializing Linear Actuators with a Stroke Range up to 14 MM (0.55 Inch)
321
Initializing Linear Actuators with a Stroke Range > 14 MM (0.55 Inch)
321
Technical Specifications NCS
321
Dimensional Drawing of Non-Contacting Sensor
323
NCS Sensor Scope of Delivery
323
Scope of Delivery of NCS for Part-Turn Actuators
323
Scope of Delivery of NCS for Linear Actuators up to 14 MM (0.55 Inch)
324
Scope of Delivery of NCS for Linear Actuators > 14 MM (0.55 Inch)
324
External Position Detection System
325
Principle of Operation of External Position Detection System
325
Connecting the External Position Detection System to the EMC Filter Module
325
Technical Specifications of the External Position Detection System
326
Scope of Delivery of External Position Detection System
326
Pressure Gauge Block
329
Sealing Plug / Thread Adapter
331
Intended Use of Accessory Part
331
Safety Instructions for Accessory Part
331
Technical Specifications of Accessory Part
332
Dimension Drawing for Accessory Part
333
Booster
335
Increased Sound Pressure Level
335
Booster Introduction
335
Operating Principle of Booster
336
Mounting Booster, Without Flameproof Enclosure
337
Booster Mounting, Flameproof Enclosure
341
Booster Commissioning
345
E.6 Booster Commissioning
345
RUN 3 and 4 Sequence (Booster)
347
Booster Dimension Drawings
348
For Positioners in Non-Flameproof Enclosure
348
For Positioners in Flameproof Enclosure
349
Technical Specifications of Booster
349
Positioner with Remote Control Electronics
351
Introduction
351
F.1 Introduction
351
F.2 19" Slide-In Module
352
Commissioning Positioner 6DR5910
352
Connecting the Positioner to the 19" Slide-In Module
354
Connecting Multiple Positioners
356
PA Cable Connection for Bus Connection
357
Connecting 19" Slide-In Modules
358
Positioner with Remote Control Electronics
359
Technical Specifications, 19" Slide-In Module
359
Scope of Delivery of Remote Control Electronics
360
Grounding Concept 19" Slide-In Module
361
Abbreviations
363
Abbreviations for Positioners
363
G.1 Abbreviations for Positioners
363
Abbreviations Positioner Without Basic Electronics 6DR5910
364
Abbreviations for Functional Safety
364
Glossary
367
Index
369
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Siemens SIPART PS2 Specifications
General
Brand
Siemens
Model
SIPART PS2
Category
Valve Positioners
Language
English
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