6、COOLING SYSTEM COMPONENT 55
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1
2 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color zinc) 1
3 1274200-079000
(
)
4 1244200-069000 ZT310-V sub water tank leakage pipe 1
5 1274200-188001 ZT310-V sub water tank 1
6 1274200-088000
(
)
7 1244200-070000 ZT310-V Sub water tank connection pipe 1
8 1251300-057093 non-standard nuts M10×1.5 (color zinc) 1
9 1274200-184000 ZT310-V sub water tank bracket 1
10 1251100-132003 non-standard bolt M10×1.5×80 1
Vice water tank components
Fig.6 COOLING SYSTEM
COMPONENT
PROCEDURE:
●sub water tank assembly
Remove the bolts ⑴ and ⑵,pull the sub tank assembly out of the gap.
After wearing the waterproof rubber gloves, put the sub tank assembly upside down (the sub water tank cover
down) into a plastic container.
After clamping the hoop ⑶ with pliers, pull the water pipe out of the main tank and remove the hoop ⑶.
Vent the coolant in the secondary tank.
Clamp the clamp on the leak pipe ⑷ with pliers and pull it out. Subsequent production of motocycles will
reduce the clamps for leak pipe.
Clamp the hoop ⑹with pliers and pull the water pipe ⑺ out of the sub tank ⑸, then remove the hoop ⑹.
●Sub water tank bracket.
If it is necessary to remove the auxiliary tank bracket, fix the nut ⑻ with the sleeve by using the sleeve to fix
the head of the bolt ⑽.
Remove the sub tank bracket ⑼ after pulling out the bolt ⑽.
CAUTION:
●Disassembling the cooling system while the motorcycle is hot is prohibited. Wait until the engine and muffler
cool down thoroughly for the manipulation.
●Cooling liquid should be collected and hand over to qualified facilities for further treatment. Do not pour the
oil anywhere and avoid pollution of environment and water source.
●Be sure to wipe the connecting surface with clean nonwoven before reassembling.