7、FRONT FORK COMPONENT 79
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1251100-080094 Non－standard bolt M8×37 (environmental color zinc) 2
2 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 2
3 1224200-127000 Zt310－t front wheel WSS wire clip 1
4 1184200-045000
DF30 wheel speed sensor
5 1251100-112000 Disc brake tubing bolt M10×1－22 1 32N.m
6 1251513-013000 Brake brake tubing copper washer φ15×φ10.2×1.5 2
7 1251100-061093 M6×22 hex flange face full thread bolt 3
8 1224100-044000 Wheel speed sensor clamp 3
9 1224100-051000 0 grade flame retardant cable tie (black 2.5×100) 1
10 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 3
11 1274200-033000 ZT310－R No.2 oil pipe support of front disc brake 1
Fig.20FRONT FORK
COMPONENT
PROCEDURE:
●Brake fluid
Place the oil pan under the front disc brake caliper
After wearing the waterproof gloves, remove the bolts ⑸ with a 12# sleeve; remove the copper washers ⑹.
Remove the two bolts ⑴ and remove the front disc brake caliper from the front shock absorber.
First remove the wheel speed sensor ⑷ from the clamp ⑶, then remove the two bolts ⑵ and remove the wheel
speed sensor ⑷ and the clamp ⑶ from the front disc brake caliper. Organize the wheel speed sensor line neatly.
Remove the two bolts ⑺ on the right side.
Cut the straps ⑼ and ⑽; remove the 3 clips ⑻
. Then remove the FC-HU tubing. If you need to replace the FC-
HU tubing, it is recommended to replace the two copper washers ⑹ at the same time; the bolts ⑸ can be
replaced if they are not damaged.
●Front disc brake tubing bracket
If you only need to replace the oil pipe, you do not need to remove the oil pipe bracket ⑾. If you need to
remove it, remove the bolt ⑺ at the front(a) to remove the bracket.
CAUTION:
●
Be sure to disassemble the muffler and engine after they have cooled down completely. The horizontal support
of the vehicle should be fixed before disassembly and assembly work.
●The torque standard of the four tubing nut joints at the pilot unit is 18N.m。
●It is recommended to replace the two copper washers ⑹ at the same time when replacing the oil pipe. The
bolts ⑸ can be replaced if they are not damaged.
ABS brake system－3
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