7、FRONT FORK COMPONENT 73
PROCEDURE:
● left rear view mirror, left switch, rocker arm
Remove the clutch line by referring to the “Replace Clutch Line” procedure. Remove the left rear view mirror
⑴, rocker base⑵, left sub switch⑶, bolt⑷, left switch⑸, and rocker arm⑻ by referring to the steps in "Right
Handle Assembly" and "Add Brake Fluid, Adjusting Rocker Arm".
●Left hand rubber sleeve and balance block assembly
Use a blow gun to blow the left hand grip between the rubber sleeve⑹ and the direction handle tube while
moving the rubber sleeve inward until the balance block positioning hole is exposed. Use the tool to press the
convex part at both ends of the elastic piece on the balance block and pull out the balance block assembly⑺.
Use a blow gun and move the outer sleeve to remove the left hand grip⑹.
●Replace the left hand rocker arm and clutch switch
Fix the bolt⑽ with a hexagonal tool, then remove the nut⑾ with a sleeve or a wrench, remove the bolt⑽ and
then remove the left hand rocker arm⑻. First unplug the clutch switch, then remove the bolt② with a Phillips
screwdriver and remove the clutch switch⑿. The rotation adjustment nut can adjust the distance between the
rocker arm and the left hand rubber sleeve to adapt to the feel of different drivers.
CAUTION:
●The left-hand sub-switch with the ABS button that was produced earlier can be replaced directly with the
"ZT310-R left-hand sub-switch (without ABS)". Since the new hydraulic control unit cannot close the ABS
brake system, the ABS button of the original sub-switch does not work.
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1194100-001000 ZT250－S left rear view mirror 1
2 1134200-011000 ZT310－V left hand rocker arm component 1
3 Left hand switch 1
4 1250205-031091 GB70.1M6×30 (stainless steel) 2
5 Left handlebar switch 1
6 1244100-041000 ZT250－R left hand rubber sleeve 1
7 1134200-023000
ZT250－R balance block
1
8 1134200-010000 ZT310－V left hand rocker arm (machine plus) 1
9 1244200-046000 ZT310－V protective rubber sleeve 1
10 1251100-198000 Non－standard bolt M6×13－φ8×20 1
11 1251300-073000 GB/T6185 nut M6 1
12 1184100-107000 ZT250－R clutch switch 1
Left hand component
Fig.14 FRONT FORK
COMPONENT
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