Zontes ZT310-V User Manual

7、FRONT FORK COMPONENT 77
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1251100-102000 Non－standard bolt M6×16 (304 stainless steel) 4
2 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5+φ14×1.5 1
3 1244100-052000 Cuff bushing cushioning rubber (φ8.5×φ14×1) 1
4 1224200-140000 ZT310－V hydraulic control unit protective cover 1
5 1224100-010000 ZT250－S expansion nail 1
6 1251300-063093
plywood M6×11×15
（
color zinc
）
1
7 1274100-007000
ZT250-S flanging sleeve(φ6.4×φ9×6
＋
φ20×2)
2
8 1250205-040095 GB70.1 inner hexagonal M8X16 (color zinc) 2
9 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1
10 1274200-192000 ZT310－V hydraulic control unit mounting bracket 1
11 1244100-004000 ZT250－S Flanging bushing buffer 2
PROCEDURE:
●Hydraulic control unit cover
Remove the bolt ⑴ on the right side, remove the bushing ⑵ and the cushion rubber ⑶. Remove the expansion
screw on the left side ⑸.Remove the bolt ⑴ and remove the protective cover assembly. Remove the splint nut ⑹
from the protective cover ⑷.
●Hydraulic control unit
Push the cable connector push rod in the direction of the arrow on the left side to unplug the connector.
Remove the two bolts ⑴ and remove the bushing ⑺.
●Brake fluid
Refer to the previous step of adding brake fluid to remove the upper cover, cover and sealing gasket of the front
and rear disc brake main oil cups. Place the oil pan underneath. After wearing the waterproof gloves, pull out the
hydraulic control unit and tilt it to the right side. Use an open-end wrench to loosen the nut joints of the four oil
pipes. After the brake fluid is discharged, remove the hydraulic control unit and wipe off the oil. Be careful not
to let the brake fluid come into contact with the cable connector to prevent poor contact due to corrosion. RC-HU
is connected to the hydraulic control unit and rear brake caliper; RMC-HU is the rear disc brake main pump; FC-
HU is the front disc brake caliper; FMC-HU is the front disc brake main pump.
●Hydraulic control unit bracket
Remove 2 pieces of cushion rubber ⑾ from the bracket ⑽.
Remove the hydraulic control unit bracket ⑽ after removing the bolts ⑻ and ⑼ .
CAUTION:
●
Be sure to disassemble the muffler and engine after they have cooled down completely. The horizontal support
of the vehicle should be fixed before disassembly and assembly work.
●The precautions for brake fluid are described in the previous section.
●The torque of the four tubing nut joints of the hydraulic control unit is 18N.m
●Starting from September 1, 2020, the ZT310-V hydraulic control unit mounting bracket will add an M8 spot
welding nut as shown in the figure.
Fig.18 FRONT FORK
COMPONENT
ABS brake system－1

Zontes ZT310-V Specifications

General

Brand	Zontes
Model	ZT310-V
Category	Motorcycle
Language	English