Air Cleaner
..............•..
.
......
....
.........................
Case
....
.
.......................................
.
.......
.
Alternator Exciter Coil
.....
..........•.........
.
............
Installation
....
...
.........
'
...•........................
Removal
....................
,
..................
.
.......
.
Brake Pedal Pivot (After
'86)
.
.......................
" .. .
Shoe
Wear
......•......................................
System .
...................
.
...................
....
....
.
Cable
&:
Harness Routing . ,
....•..................
.
........
Cam Chain Tensioner
..........
.
................
.
..
.
.......
.
Carburetor Installation
...
.
.....
.
...................
.
.......
.
Removal
.........
.
.....................................
.
Carburetor-Idle Speed
......................................
.
COl Unit
........................................................
.
Clutch/Oil Pump/Gearshift Unkage
............
.
.......
.
Clutch Assembly
................
...
.........................
.
Disassembly ...
.......................................
.
Installation
............
.
...............................
.
Removal
...............................................
.
System
................................................
.
Crankcase Assembly
.......
................................
.
Separatk>n ..
...
.
..............•..........
.
...........•.
Crankshaft
...................
'"
...............................
.
Cylinder He&<tNalves
.....................................
..
CylinderfPiston
...............................................
.
Cylinder Compression
........
................
.
.............
.
Cylinder Head Assembly
.................................
..
Disassembly
.....
.....................................
.
Installation
................•............................
Removal
...............................................
.
Cylinder Installation
.......................................
..
Removal
.................
...
................
.
..........
.
Dri
ve
Chain
......................................
.
......
.
......
.
Slider
...................................................
.
Drive
Mechanism
...........................................
..
Engine
Removal/Installation ..
...........................
..
Installation
.....
..
..................................
... .
Engine
Oil Change
..........................................
.
Level .
...................................................
.
Engine
Removal
..............................................
.
Stop
Switch
..........................................
.
Exhaust Pipe
........................................
..
.......
..
Fenders/Exhaust
Pipe
.....................................
..
Fenders
.............................
...
.........................
.
Front
Wheel/Brake/Steering System
.................
..
Brake
............................................
.
......
.
Wheel
......................
.
...........................
.
Fuel
System
..................................................
..
Une
........
.
............................................
.
Strainer Screen
....................................
..
Tank
......................................
.
............
..
Gearshift Linkage
Installation
..........................
..
Removel
...................
.
...........................
.
Genera' Information
.......................................
..
Safety
..................................................
.
Handlebar
.....................................................
..
High Altitude Adjustment
................
.................
.
Ignition
System
..................................
.
..........
..
Coil
......................................................
.
Switch
tAfter '
86)
................................
..
Timing
......................................
..
........
..
Lubrication
..............................
.......................
.
3-5
4-3
14
·3
9-5
9-3
8·
13
3·
10
3-10
1-7
9-4
4-7
4-4
3-7
14-3
8-1
B·
l0
8-5
8-
11
8-4
3·
12
10-7
10-2
10-2
6-1
7-1
3-7
6-10
6-4
6-12
6-3
7-5
7-2
3-8
3-
10
12
-5
5-1
5-3
2-2
2-2
5-2
14-5
13·3
13-1
13
-1
, 1· 1
11-
11
11
·6
4-1
3-4
3-4
4-3
8-7
8-7
1
-1
1-1
11
-3
4-8
14-1
14-2
14-5
14-4
2-1
17.
INDEX
Lubrication Points
...................................
_
.......
.
Maintenance
.....
..
....
.
.........
.
.....
.
......................
.
Schedule
........
_
..............................
..
.....
.
Model Identification
..•.................
_
...........
...
.....
.
Neutral
Switch
...................
...
.........................
.
Noise Emission
Control System ..
......
........
..
.
....
..
Nuts, Bolts, Fasteners .
...
..
......
..
...
..
.........
........
..
Oil Filter Rotor And Screen
.............................
..
Pump .
..................................................
.
Pilot Screw Adjustment
..................................
..
Piston Installation
.•...•..........
.
........
..
.................
Removal
..............
.
....
.
...
.
..
.
..
.
.....
..
......
.
...
.
Pulse Generator
.......
..
...
..
......
......
....
.......
...
......
.
Rear
Wheeverake
/Drive Mechanism
..
.........
..
.....
.
Rear Brake
Installation
....................................
..
PedallAfter
'
86)
..............
.............
.........
.
Removal
...................•..•.....•..........•........
Rear Wheel Installation
....................................
.
Removal
...................
.
......
.
.........
... .
...
.
...
.
Recoil Starter/Alternator/
Cam
Chain Tensioner
...
.
Recoil
Starter Installation
.................................
.
Removal ...
................
.
............
.
....
.
.....
.
...
.
Right
Crankcase Cover Inftallation ..
..
...
...
....
..
...
..
Removal
..•......
.
.....
.
...........
.
......
.
..
,
.........
.
Service Information
Clutch/Oil Pump/Gearshift Linkage
..........
..
Cylinder
HeadNelv8a
............................
..
Cylinder/Piston
.....
..
..............................
..
Engine Removal/Installation .
....................
.
Front
Wheel/Brake/Steering System
.........
.
Fuel Systam
..........................
.
..........
.
....
.
General Information
.................
.
....
.
..
.
..
... .
Ignition System
...................
...
..
...
..
.
..
.
...
. .
Lubrication
...........
.
........
..
..
...
..
...
...
..
..
.....
.
Maintenance ...
.....
.
..............
.
.................
.
Rear Wheel/Brake/Drive Mechanism
........
..
Recoil Starter/Alternator/Cam Chain
Tensioner
..............................
...
............
.
Transmisslon/
Crank.haft
.......................
..
2-4
3-1
3-2
1-2
14
·6
'·10
3·13
2-3
8-8
4-8
7-5
7-2
14-4
12· 1
12·8
12·4
12
·2
12
·
10
12·2
9-1
9-5
9-2
8-
14
8-3
8-1
8-1
7-1
5-1
".,
4-1
1-1
14-1
2-1
3-1
12
· 1
9-1
1 0-1
Service Rules
.....................
.
.............. ..............
,.,
Spark
~::~~~
.
~~~~~i~~
.:
:
::::::::::::
:
:::::::::::::::::::::
3;~~
III
SpecifiC8ttons
....
..............
.......
..........
..............
' ·3
Steering System
.....................................
3-
14,11
·
17
Throttle Operation
....
.
.....
.
....
............................
3-4
nres
.......................
.
......................................
11·7
Tools
.....................................
....
......
..
....
..
......
1·6
Torque Values
...........................
....
..
...
.............
1·5
Transmission/Cr.nkshaft
...........................
..
.....
10-1
Transmission
...................................................
10-4
Troubleshooting
Clutch/Oil Pump/Gearshift Linkage
............
8·2
Cylinder
HeadNalves
....
.......
..
......
...........
6-2
Cylinder/Piston
................
......
.................
7-1
Front WheellBrakelStaering System
..........
11·2
Fuel System
...........................................
4·2
Ignition System
.........
.
...................
.........
,4-1
Lubrication
.............................................
2·1
Rear
Wheel
/Brake/Drive Mechanism ..
........
12-1
Recoil Starter/Alternator/Cam Chain
Tensioner
..............................................
9· 1
Transmission/Crankshaft
.........................
10·'
17-1