CHAPTER 3C ENGINE 100/125/150/200 SERVICE MANUAL09.0
CHAPTER 3C ENGINE PAGE.3C - 1 -
CHAPTER 3C ENGINE
100cc/125cc Chain Drive 150cc /200cc Shaft Drive
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some
parts have almost same appearance. Always refer to Parts Manual of each ATV model
for spare parts information and service.
3.1 PREPARATION FOR REMOVAL PROCEDURES
3.2 REPLACEMENT PARTS
3.2.1 Gaskets, oil seals and o-rings
3.2.2 Bearings and oil seals
3.3 PERIODIC INSPECTION AND ADJUSTMENT
3.3.1 Air filter
3.3.2 Spark plug
3.3.3 Valve clearance adjustment
3.3.4 Carburetor idle adjustment
3.3.5 Transmission oil inspection (for MINI ATV100/150)
3.3.6 Transmission oil inspection (for B-type 150/200)
3.3.7 Crankcase oil inspection
3.4 ENGINE REMOVAL AND INSTALLATION
3.4.1 Cylinder head
3.4.2 Cylinder body, piston and piston ring
3.4.3 V-belt, AND CVT
3.4.4 Transmission (for MINI ATV100/150)
3.4.5 Transmission (for B-type 150/200)
3.4.6 Crankcase and crankshaft
3.4.7 Magneto
3.4.8 Electric starter
3.4.9 Oil pump
3.5 CARBURATION
3.6 TIGHTENING TORQUES OF ENGINE MAIN FASTENERS
3.7 IGNITION SYSTEM
3.7.1 INSTALLATION INFORMATION
3.7.2 TROUBLESHOOTING
3.7.3 CDI INSPECTION
3.7.4 IGNITION COIL
3.7.5 MAGNETO
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