CHAPTER 3A ENGINE 260/ 300 / 400 cc ATV SERVICE MANUAL09.0
CHAPTER 3 ENGINE PAGE. 3A- 52
Order Job name/ Part name Q'ty Remarks
1
2
3
4
5
6
A.C. magneto and starter clutch
removal
Rotor
Shaft (idle gear)
Idler gear
Starter one way clutch assembly
Woodruff key
Starter wheel gear
1
1
1
1
1
1
Remove the parts in order.
Refer to "A.C. MAGNETO ROTOR
REMOVAL /INSTALLATION" section.
Refer to "ROTOR INSTALLATION"
section.
Reverse the removal procedure for
installation.
A.C. MAGNETO ROTOR REMOVAL
1. Remove:
zNut c (rotor)
zPlain washerd
NOTE:
zLoosen the nut (rotor) cwhile holding the rotor
with a sheave holdere .
zDo not allow sheave the holder touch to the
projection on the rotor.
2. Remove:
zRotor c
zWoodruff key
NOTE:
zRemove the rotor dusing the flywheel puller.
zCenter the flywheel puller over the rotor.
Make sure after installing the holding bolts that the
clearance between the flywheel puller and the
rotor is the same everywhere. If necessary, one
holding bolt may be turned out slightly to adjust
the flywheel puller's position.
CAUTION:
Cover the crankshaft end with the box wrench for
protection.
STARTER DRIVE GEAR INSPECTION
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