CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09.0
CHAPTER 8 ELECTRICAL PAGE.8-
5
INDICATOR LAMP REPLACEMENT
1. Disconnect light from harness, depress locking tabs and
remove from pod.
2. Install new light and reassemble pod
8.2 BATTERY
Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with
skin, eyes or clothing Antidote:
External: Flush with water.
lnternal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or
vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get prompt medical attention.
Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away. Ventilate when
charging or using in an enclosed space. Always shield eyes when working near batteries.
KEER OUT OF REACH OF CHILDREN
WARNING: The gases given off by a battery are explosive. Any spark or open flame near a battery
can cause an explosion which will spray battery acid on anyone close to it. If battery acid gets on
anyone, wash the affected area with large quantities of cool water and seek immediate medical
attention.
To ensure maximum service life and performance from a new battery, perform the following steps.
NOTE: Do not service the battery unless it will be put into regular service within 30 days. After initial
service, add only distilled water to the battery. Never add electrolyte after a battery has been in
service.
NOTE:New Battery must be fully charged before use.
1. Remove vent plug from vent fitting.
2. Fill battery with electrolyte to upper level marks on case.
3. Set battery aside and allow it to cool and stabilize for 30 minutes.
4. Add electrolyte to bring level back to upper level mark on case.
NOTE: This is the last time that electrolyte should be added. If the level becomes low after this point,
add only distilled water.
5. Charge battery at 1 /10 of its amp /hour rating. Examples: 1 /10 of 14 amp battery = 1.4 amp;
1/10 of 7 amp battery = 0.7 amp (recommended charging rates).
6. Check specific gravity of each cell with a hydrometer to assure each has a reading of 1.270 or
higher.
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