Linhai Mini 80 User Manual

CHAPTER 7 BRAKES ATV SERVICE MANUAL 09.0
CHAPTER 7 BRAKES PAGE. 7-
2
7.1 SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Friction material
Thickness
0.157"/ 4mm 0.04"/ 1mm
B rake Disc Thickness
0.150- 0.164"/3.810- 4.166m
m
0.140"/3 .556m m
Brake Disc Thickness Variance
Between Measurements
- 0.002 "/ .051m m
Brake Disc Runout - 0.005 "/ .12 7m m
Rear Brake Caliper
Item Standard Service Limit
hydraulic 0.157"/ 4mm
Hydraulic with
mechanics park
0.236"/ 6mm
Brake Pad
Friction
material
Thickness
mechanics park 0.197"/ 5mm
0.04"/ 1mm
Brake Disc Thickness 0.177-0.187"/4.496-4.750m m 0.167"/4.242mm
Brake Disc Thickness
Variance
Between Measurements
- 0.002 "/ 0.051m m
Brake Disc Run out - 0.005 "/ 0.12 7m m
7.2 TORQUE
Item
Torque
(ft. lbs. except where noted*)
Torque
(Nm )
Front Caliper Mounting Bolts 18.0 25
Rear Caliper Mounting Bolts 18 .0 25
Master Cylinder Mounting Bolts *55 in. lbs 6.0
Master Cylinder Reservoir Cover Bolts *5 in. lbs .6
Hand Brake Hose Banjo Bolt 15 .0 21
Front Brake Disc 18 .0 2 5
Front Wheel Mounting Nuts 20 .0 27
7.3 BRAKE SYSTEM SERVICE NOTES
zIt is strongly recommended always change the caliper and (or) the master cylinder as an
assembly. The parts inside maybe not interchangeable due to different brake manufactures
and (or) different brake type.
zDo not over – fill the master cylinder fluid reservoir.
zMake sure the brake lever and pedal returns freely and completely.

Linhai Mini 80 Specifications

General

Brand	Linhai
Model	Mini 80
Category	Offroad Vehicle
Language	English