CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09.0
CHAPTER 8 ELECTRICAL PAGE.8-
2
8.1 PARTS INSPECTION AND SERVICE
HEADLIGHT LAMP REPLACEMENT
A. ‘O5 model
1. Remove the cover 1 from the ATV.
2. Remove the bulb socket with the wire harness from the backside of the lens unit by turn the
socket CCW.
3. Remove the bulb from the bulb socket carefully.
4. Replace the bulb with a new one
(12V 35W/35W), Align the tab with the groove, locating it properly and securely.
5. Reinstall the bulb socket, Align the tab with the groove, locating it properly and securely.
6. Reinstall the cover.
7. Adjust the aim.
B. Headlight on handlebar
1. Remove the front cover of the handlebar from the ATV.
2. Remove the bulb socket with the wire harness from the
backside of the lens unit by turn the socket CCW.
3. Remove the bulb from the bulb socket carefully.
4. Replace the bulb with a new one
(12V 35W/35W), Align the tab with the groove, locating it
properly and securely.
5. Reinstall the bulb socket, Align the tab with the groove,
locating it properly and securely.
6. Reinstall the cover.
7. Adjust the aim.
C. ’04 and early model
1. Remove lens unit from the headlight.
2. Remove the bulb socket with the wire harness from the
backside of the lens unit by turn the socket CCW.
3. Remove the bulb from the bulb socket carefully.
4. Replace the bulb with a new one
(12V 35W/35W), Align the tab with the groove, locating it
properly and securely.
5. Reinstall the bulb socket, Align the tab with the groove,
locating it properly and securely.
6. Reinstall the cover.
7. Adjust the aim.