CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09.0
CHAPTER 6 TRANSMISSION PAGE. 6-
2
6.1 SHIFTER REMOVAL
1. Remove parts that interfere with access to
shift selector (seat, right side panel etc.).
2. Disconnect the two linkage rods from gear
shift selector slides.
3. Remove five bolts attaching gear shift
selector to the mounting bracket.
4. Lift gear selector out of mounting bracket
and away from frame.
6.2 SHIFTER DISASSEMBLY
CAUTION
Wear eye protection during this procedure.
Read each step completely before
proceeding .Essential parts maybe lost or
damaged if you do not heed this caution!
1. Clamp shifter housing lightly in a soft jawed
vice. Using a cross pattern, loosen each of
the four screw s holding the cover to the
shifter housing. Loosen each screw only a
few turns, then proceed to another screw.
NOTE: These parts are under pressure from
the internal springs.
2. Carefully pull the cover and shift lever from
the shifter housing.
3. Set the shift cover lever assembly aside.
4. Remove the three springs from shifter
housing.
NOTE: Do not tip shifter housing upside
down or detent bullets and stop pin may fall
out. Check for signs of moisture in the shifter
housing. Inspect shift boot closely if moisture
is present in selector box.
6. Tap shifter housing, top down, against a
hard, smooth, flat surface to jar the dowel
pin and two detent bullets loose. Pulte
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