CHAPTER 3C ENGINE 100/125/150/200 SERVICE MANUAL09.0
CHAPTER 3C ENGINE PAGE.3C - 20 -
10. Prior to reinstalling the transmission make sure
the mating surfaces are clean and dry, and shafts
are fully seated in transmission case. Apply silicon
glue to mating surfaces.
11. Reinstall left crankcase and torque bolts in a
cross pattern in 3 step to 14.5 ft.lbs. (20Nm).
12. Install new input shaft seal.
13. Install drain plug with a new sealing washer.
Torque drain plug to 14 ft.lbs. (19Nm).
14. Add SAE80W/90GL5 oil in the recommended
amount. Install oil dipstick.
15. Install gear indicator switch. Apply Loctite
TM
242 (blue) to screw threads and torque screws to
13-16 in. lbs. (1.5-1.9 Nm).
3.4.5.3 TROUBLE SHOOTING CHECKLIST
Check the following items when shifting difficulty is
encountered
zIdle speed adjustment
zTransmission oil type/quality
zDriven clutch (CVT) deflection
zLoose fasteners on rod ends
zLoose fasteners on gear shift box
zWorn rod ends, clevis pins, or pivot arm
bushings
zLinkage rod adjustment and rod end
positioning
zShift selector rail travel
z *Worn, broken or damaged internal
transmission components
*NOTE : To determine if shifting difficulty or
problem is caused by an internal transmission
problem, disassemble transmission and inspect all
gear dogs for wear (rounding), damage. Inspect all
bearings, circlips, thrust washers and shafts for
wear.
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