CHAPTER 4B CHASSIS ATV SERVICE MANUAL09.0
CHAPTER 4 CHASSIS PAGE. 4B-
8
1 REAR AXLE
2 COTTER PIN
50/ 80 M16X1.5
3 CASTLE NUT
100/125/150 M20X2
4 WASHER 1
5 REAR HUB
6 SPROCKET
7 HUB. SPROCKET
8 BOLT M10X1.25X28
9 SPACER RIGHT
10 BOLT M10X1.25X20
11 BRAKE DISC FLANGE
12 NUT M10X1.25
13 SPECER LEFT
14 AXLE TUBE
15 SPACER
16 BEARING
17 OIL SEAL, REAR AXLE
TIRE REAR AT19X7-8
18
TIRE REAR AT18X7-8(FOR EUROPE)
19 SPROCKET 2
20 CHAIN
21 CHAIN COVER
22 BOLT M6X75 (only for 50/ 80)
23 BOLT M6X10
24 RUBBER STICK
25 BRACKET
26 RUBBER CAP
27 RIM REAR
28 PLUG
29 BOLT M10X1.25X28
1. Remove the RUBBER CAP (26) and cotter pin.
2. Loosen and removal the CASTLE NUT (3) and washer.
3. Remove the rear hub.
4. Remove the SPACER RIGHT (9) and SPACER LEFT (13).
5. Remove the BRAKE DISC with FLANGE and removal the sprocket.
6. Remove the rear axle.
Final Drive Inspection
Remove the oil seal from the AXLE TUBE. Rotate each bearing by hand and check for
smooth rotation. Visually inspect bearing for moisture, dirt, or corrosion. Replace bearing if
moisture, dirt, corrosion, or roughness is evident. Inspect the whole things for damage
replace if necessary.