CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
9
NOTE: Due to extremely close tolerances
and minimal wear, the bearings must be
inspected visually, and by feel. inspect for
rough spots, discoloration, The bearings
should turn smoothly and quietly, no
detectable up and down movement and
minimal movement sideways between inner
and outer race.
5. Inspect bearing housing for scratches,
wear or damage. Replace housing if
damaged.
5.5 FRONT DRIVE AXLE (INNER AND OUTER CV JOINT) REMAVAL/
INSPECTION (4X4)
NOTE
The outer CV joint cannot be disassembled or repaired, if damage or faulty the drive axle
assembly must be replace.
1. Drive axle/ outer CV joint assembly.
2. Boot band “A”.
3. Outer board boot.
4. Boot band “B”.
5. Stopper ring
6. Outer CV joint *
7. Circlip
8. Bearing *
9. stopper ring
10. Inboard boot.
NOTE: Always order and replace 6 and 8 together.
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