CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
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until
it engages the swing arm asm .
5. Install new axle tube bolts loosely.
6. Install left swing arm asm bolts and torque
to 59-67 ft. lbs ( 80-90Nm).
7. Torque axle tube bolts in a cross pattern
to 60 ft. lbs( 80 Nm).
8. Re- install skid plate and torque bolts to 25
ft.lbs (34Nm).
Install new greased o - ring on axle and
slide brake disc on splines of the axle.
Install brake caliper on brake disc and
torque bolts to 20 ft.lbs( 25 Nm) .
Anchor the brake hoses to the swing arm
asm using the hold down clamp.
Install wheel hub, large flat washer.
Install cone nuts with domed side facing
outward.
Torque axle nut and wheel nuts.
Install a new cotter pin. Tighten nut
slightly to align holes if required.
Install hub cap.
Rear Hub Nut Torque:
80 ft.lbs.(110.6Nm)
Rear Wheel Nut Torque:
50 ft.lbs.(69Nm)
5.12 REAR AXLE BEARING
REMOVAL
1. Remove the axle tube from the machine.
2. Remove outer axle seal and discard
3. Remove outer bearing and spacer.
4. Remove inner bearing retaining ring and
inner bearing.
5.13 REAR AXLE BEARING INSTALLATION
1. Clean bearing surface on axle tube and