CHAPTER 7 BRAKES ATV SERVICE MANUAL 09.0
CHAPTER 7 BRAKES PAGE. 7-
11
sure the brake is not dragging when lever is
released. If the brake drags, recheck
assembly and installation.
7.11 REAR CALIPER REMOVAL/ INSPECTION/ INSTALLATION
CAUTION: The caliper is a non-serviceable Component; it must be replaced as an assembly.
NOTE: If any special service needed, contact the ATV manufacture via the agent for the parts
and special instruction.
1．Clean caliper area.
2．Using a flare nut wrench, remove hose(s).
Place a container to catch brake fluid draining
from brake hose.
3. Remove caliper.
4. Remove brake pad as described above.
5. Inspect surface of caliper for nicks,
scratches or damage and replace if necessary.
6. Install brake pads in caliper body with
friction material facing each other, with the
spacer between the pads. Install retaining pin
through outer pad, pad spacer and inner pad.
7. Install caliper and torque mounting bolts.
Caliper Mounting Bolt/ Caliper body Bolt
Torque:
18 ft. lbs. (25 Nm)
8. Install brake hose and tighten to specified
torque.
Banjo Bolt Torque: 15 ft. lbs. (21 Nm)
NOTE: In some versions of brake, there are 2
hydraulic circulates (for foot brake and hand
brake) in one caliper. Make sure you install the
right hose.
9. Bleed.
10. Field test unit for proper braking action
before putting into service. Inspect for fluid
leaks and firm brakes. Make sure the brake is
not dragging when lever is released. If the
brake drags, recheck assembly and
installation.
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