Linhai Mini 80 User Manual

CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
12
5. Remove the inner CV joint.
6. Remove the circlip and slide off the
bearing assembly. Be careful not to drop
any of the steel balls from the bearing
cage.
7. slide the inner CV off the drive axle and
discard the boot band“A”，it cannot be
reused.
8. If the outboard boot requires replacement,
perform the following:
a. Open the clamps on both boot bands
“A”and“B” on the outer CV joint,
then remove boot band“B”.Discard
the boot band, it cannot be reused.
b. Slide the outboard boot off the drive
axle and discard the boot band“A”, it
cannot be reused.
9. Inspect the drive axle as described in this
chapter.
INNER CV JOINT INSPECTION
1. Clean the bearing assembly in solvent
and thoroughly dry.
2. Inspect the steel balls, bearing case and
the bearing race for wear or damage.
3. Check for wear or damage to the inner
splines of the bearing race.
4. If necessary, disassembly the bearing
assembly for further inspection. Carefully
remove the steel balls from the bearing
cage then remove the bearing race from
the bearing cage.
5. If any of the components of the bearing
assembly are damaged, replace the entire
assembly as no replacement parts are
available.
6. Clean the inner CV joint in solvent and
thoroughly dry.
7. Inspect the interior of the inboard joint
where the steel balls ride. Check for wear
or damage and replace the joint if
necessary.
8. Inspect the snap ring groove on the
inboard joint for wear or damage.
9. Inspect the splines on the inner CV joint
Inspect groove

Linhai Mini 80 Specifications

General

Brand	Linhai
Model	Mini 80
Category	Offroad Vehicle
Language	English