CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09.0
CHAPTER 6 TRANSMISSION PAGE. 6-
5
attached to the gear selector slides. Adjust
the low range (inside) rod so the rod end is
centered on the transmission bell crank.
Install the lock nut to the rod end and
torque to 35 in.lbs ( 4 Nm).
7. Rotate the linkage rod clockwise unit
resistance is felt. Mark the rod so
revolutions can be easily counter.
8. Rotate the linkage rod counterclockwise
unit the same resistance is felt, counting
the revolutions as the rod is turned.
9. Turn the rod clockwise again one half of
the revolutions counted in Step 8.
10. Tighten the rod end jam nuts securely while
holding the rod end. The jam nuts must be
tightened with both front and rear rod ends
parallel to each other. If jam nuts are
properly tightened, the rod should rotate
freely 1/4 turn without binding.
11. Repeat steps 7-10 for the High/Reverse
rod.
Mark for counter
6.6 ENGINE AND TRANSMISSION REMOVAL
1. Switch fuel valve to "OFF".
2. Remove seat, rack(s ), plastic body work,
air box and exhaust system .
3. Remove CTV outer cover, drive and driven
clutches, feed and return hoses ( refer to
Engine chapters).
4. Remove shift rods.
5. Remove throttle cable wire connected to
carburetor.
6. Disconnect engine from wiring harness
completely.
7. Disconnect gear position indicator
switches.
8. Remove fuel line connected to carburetor
and drain line.
9. Loose all bolts on the brackets which