CHAPTER 3A ENGINE 260/ 300 / 400 cc ATV SERVICE MANUAL09.0
CHAPTER 3 ENGINE PAGE. 3A- 53
1. Inspect:
zStarter idle gear teeth
zStarter drive gear teeth
zStarter wheel gear teeth
Burrs /chips /roughness /wear → Replace.
2. Check:
zStarter clutch operation
Push the dowel pins to the arrow direction.
Unsmooth operation → Replace.
Checking steps:
zHold the starter clutch.
zWhen turning the starter wheel gear clockwise,
the starter clutch and the starter wheel gear
should be engaged.
zIf not, the starter clutch is faulty. Replace it.
zWhen turning the starter wheel gear counter
clockwise, it should turn freely.
zIf not, the starter clutch is faulty. Replace it.
A.C. MAGNETO ROTOR INSTALLATION
1. Install:
zStarter wheel gear c.
zWoodruff key d
NOTE:
Install the starter wheel gearc, then install the
woodruff keyd.
2. Install:
z Rotor c
z Plain washer
NOTE:
zClean the tapered portion of the crankshaft
and the rotor hub.
zWhen installing the magneto rotor, make sure
the woodruff key is properly seated in the key
way of the crankshaft.