ABB Advant Controller 450 User Manual

Advant
®
Controller 450 User’s Guide
Section 2.3.2 Controller and I/O
3BSE 002 415R701 Rev A 2-51
Regardless of the shut-down method, the result and consequences are:
• Application program execution immediately stops.
• There is zero output to the process objects.
• Output relays are de-energized.
• The RAM, including system software and application program, is secured against loss of
power by a supply of power from a battery backup.
• Important process values, for example totalized flow values, register content, and so on,
can be stored automatically if measures are taken when the application start program is
designed.
• The system is ready for a restart. You perform a restart by operating the actual mains
switch when the reason for the shut-down is resolved.
The application start program also facilitates a different way to start up the application,
depending on the time of power supply disconnection.
A note about the application of distributed S100 I/O, S400 I/O and S800 I/O:
If such an I/O system is powered from the central system (the mains distributed), then the
instructions and consequences given above in connection to a shut-down are relevant.
If, however, the distributed S100 I/O system, the S400 I/O system and the S800 I/O system are
powered by a separate mains, separate safety switch, and so on, then you must make a
distinction between a “central” and “local” shut-down.
S100 I/O
A central shut-down causes the S100 I/O outputs to go to zero.
A local shut-down causes the S100 I/O outputs to go to zero.
S400 I/O
A central shut-down causes the S400 I/O outputs to freeze or go to zero, as applicable.
A local shut-down causes the S400 I/O outputs to go to zero.
S800 I/O
A central shut-down causes the S800 I/O outputs to freeze or go to a predefined value,
as applicable.
A local shut-down causes the S800 I/O outputs to go to zero.
Regarding the output behavior attached to S100 I/O, S400 I/O and S800 I/O, please be aware
that zero output is the designed state. It cannot be guaranteed under all conditions, for example,
in the event of a failure.
Manual Stop
Besides the most drastic shut-down method—disconnecting the power supply—other methods
of “stopping” the controller are available to you.
You can stop program execution as follows:
• Use the operator’s interface on the processor module front.
– Set the start mode selector in 2 (STOP) position.
– Depress the ENTER button and the system stops.
• Use an engineering station connected to the controller.
– Command ECONFIG in an adequate session.

ABB Advant Controller 450 Specifications

General

Power Supply	24 V DC
Communication Ports	Ethernet
Programming Languages	IEC 61131-3
I/O Modules	Digital, Analog
Certifications	CE, UL

Summary

Chapter 1 Introduction

1.1 General Information

1.7 Product Overview

Describes the Advant Controller 450 system, its capabilities, architecture, and components.

1.7.2 Product Structure

1.7.3 General System Utilities

1.7.5 Power Supply

Describes the various power supply alternatives, including AC/DC options and redundancy.

1.7.6 Process Interface

Explains how the controller interfaces with the process via S100, S400, and S800 I/O systems.

1.7.7 Communication

1.7.8 Process Control

Covers built-in control functions, application programming language (AMPL), and PC elements.

1.7.10 Availability and Security

Discusses system reliability, availability, security measures, and redundancy concepts.

Chapter 2 Installation

2.1 Site Planning Environment

Provides guidelines for planning the physical installation, including site selection and environmental factors.

2.2 Setup

Provides step-by-step instructions for setting up the Advant Controller 450 system.

2.3 Shut-down Procedures

Explains how to safely shut down the controller and associated I/O systems.

2.4 Start-up Procedures

Guides through the power-up sequence and initial configuration of the system.

2.5 Product Verification

Outlines steps to verify the product's functionality after installation.

2.6 Implementation of Functions in Systems Already Operating

Chapter 3 Configuration/Application Building

3.1 Design Considerations

Key factors to consider during configuration and application building, including hardware, software, and guidelines.

3.2 Technical Data Including Capacity & Performance

Provides detailed technical specifications for system components like CPU, Power Supply, and Communication.

3.3 Application Start-up

Chapter 4 Runtime Operation

4.1 Product Operation

Describes how to operate the Advant Controller 450, including working modes and start modes.

Chapter 5 Maintenance

5.1 Preventive Maintenance

Describes routine maintenance, replacement, and installation procedures.

5.2 Preventive Maintenance

Covers routine maintenance, replacement, and installation procedures for operation.

5.4 Error Messages

Describes types of error messages (Halt Codes, System Messages) and their handling.

5.5 Fault Finding and User Repair

Provides guidance on diagnosing and repairing faults, including principles and procedures.

5.6 CPU Load Measurement

Explains how to investigate and optimize CPU load using the ANPER command.

5.7 Backup

Covers procedures for backing up system and application data.

5.8 System Upgrade

Appendix A Hardware Modules

A.1 List of Hardware Modules

A.5 PM511V - Processor Module

Provides technical details for the PM511V processor module, including memory and features.

A.10 SA1xx - Power Supply Units

A.11 SB510 - Backup Power Supply 110-230 V a.c./d.c.

A.12 SB511 - Backup Power Supply 24-48 V d.c.

A.16 SR511 - Regulator 24 V/5 V

Appendix B RM500 Cabinet - Data Sheet

B.1 RM500 Cabinets - General

B.2 Dimensions and Weight

B.5 Protection Rating

B.6 Permitted Power Dissipation

Appendix C Delivery Documentation

Appendix D Item Designations

D.3 Controller Subracks

D.4 I/O Subracks

Appendix E Current Consumption and Heat Dissipation

E.1 General

E.2 Calculation Algorithms and Forms with Technical Data

Provides formulas for calculating current consumption and heat dissipation.

Appendix F Load Calculation

F.1 Load Calculation Forms

Offers forms for calculating CPU load from S100/S800 inputs, outputs, and user-defined types.

Appendix G Memory Calculation

G.1 Form for Memory Calculation

Provides forms for estimating RAM requirements based on object types and functions.

Appendix H Halt Codes

H.1 Example of Halt Code Printout

Shows an example printout of halt codes obtained from the LSYSHI command.

H.2 List of Halt Codes and Corrective Actions

Lists typical halt codes and their corresponding corrective actions for troubleshooting.

Appendix I System Messages

I.1 Message Coding

I.2 Message Types

I.3 List of System Messages and Corrective Actions

Lists important system messages and their corrective actions for user self-correction.

Appendix J Hexadecimal to Decimal Representation