3.7
Engine/Cooling/Exhaust
3
SPECIAL TOOLS
Special Tools - Engine
NOTE: Polaris dealers can order the tools listed
above through the SPX Service Tools catalog or by
calling SPX @ 1-800-328-6657.
ENGINE INSPECTIONS
Cylinder Head Inspection
Using a precision straight edge and a feeler gauge, to
inspect cylinder head for warping. Replace head if
warping exceeds .006" (.015mm).
Special Tools - Engine
PART NUMBER DESCRIPTION NOTE
2870303-A Ammco Hone Kit
Use to re-surface cylinder walls
w
hen installing new piston and/or
rings.
2870588 Hone Oil
Provides better crosshatch
pat
tern when honing cylinders.
PU-49876 Ammco 320 Grit Stone
Use to re-surface plated big bore
c
ylinders.
2870390 Piston Support Block
Supports piston when installing
pin and c-clip
s.
2871043-A Flywheel Puller
PU-45255 22mm Piston Pin Puller 800 CFI Engines
PS-47055
Offset Piston Pin Puller
Ada
pter
800 CFI Engines
2870386 Piston Pin Puller
2871445 Pin Puller Adapter Use with 2870386.
2871989 Engine Mount Socket
Removes tabbed rubber engine
mount
s.
2872389
Water Pump Seal
In
stallation Tool
Used to install water pump seal
on all 600/700/ 800 engines.
2872401-A 20mm C-Clip Tool
Install c-clips on all 600 / 700
engin
es.
2872622A 22mm C-Clip Tool Install c-clips on all 800 engines.
PS-49001 Oil Cable Wrenches
Use to loosen or tighten oil pump
ca
ble jam nuts.
2870630
Battery Powered Timing
Ligh
t
Check ignition timing.
2870852
14mm Compression
Gau
ge
PU-45149 Hose Pincher
PU-45419 Strap Wrench Secure drive clutch or flywheel.
PU-45423 Telescoping Gauge Set
Use to inspect cylinder bore
diamet
er.
PU-45424 Dial Indicator Set
Use to measure run-out, piston
degre
es-to-TDC, etc.
PV-39776 Electronic Digital Caliper
PU-45433 Seal Pick Set
PU-45431 Depth Micrometer Set
PV-34673 Precision Straight Edge
PV-43554 V-Block Set
PV-3009 75 - 100mm Micrometer
Use to measure piston diameter,
etc.
PS-50753
VES threaded stud/cap
to
ol.
Use to clamp VES threaded stud/
cap in bench vise.
Cylinder Head Warp Limit
.006" (.015mm)
To Next Page
Loading...
Need help?
General
