8.25
Steering and Suspensions
8
Two Piece Throttle Control
Some models are equipped with a two-piece throttle
control on the handlebar. The two-piece throttle control is
designed to be serviced without having to remove the grip
and hand warmer element.
Removal:
1. Use a needle-nose pliers to extract the throttle cable
barrel out
of the throttle lever.
2. Loosen the throttle block set screw.
3. Remove the e-clip, the throttle lever pin and
a
djustment washers. Note the number of washers.
Remove the throttle lever.
4. Remove the screw from the aux
iliary stop switch
block. Remove or reposition the stop switch assembly
to gain access the cover screws.
5. Remove the throttle
release switch from the throttle
block. Note the orientation of the switch during
removal.
6. Slide the lower block out of the upper block. Remove
th
e throttle blocks from the handlebar.
Assembly:
Reverse removal procedure to assembly throttle block
asse
mbly. Torque fasteners to specifications.
Throttle Cover Screws:
6 in-lbs (.6 Nm)
Auxiliary Stop Switch Mount Screw:
12 in-lbs (1.35 Nm)
Throttle Block Set Screw:
27 in-lbs (3 Nm)
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