8.20
Steering and Suspensions
2010-2011 Rush Upper Steering Assembly
NOTE: Assembly Notes
• Install handlebar riser with “FWD” facing front of
vehicle
.
HANDLEBAR HOOK
HANDLEBAR COVER
HANDLEBAR CLAMPS
POST CLAMPS
HAND GUARDS/MOUNTS
STEERING POST
RISER
HANDLEBAR CLAMPS
HANDLEBAR HOOK
CLAMP BUSHINGS
A
A
A
C
C
B
B
APPLY GREASE TO BUSHINGS PRIOR TO ASSEMBLY
INSTALL CLAMP BUSHINGS
HERE
Never re-use lock nuts. Always re-assemble using new
lock nuts.
A: 14.7 ft-lbs (20 Nm)
B: 12 ft-lbs (16 Nm)
C: (2010) = 15 ft-lbs (20 Nm)
C: (2011) 20 ft-lbs (27 Nm)
Throttle Lever Block Screw: 35 in-lbs (4 Nm)
Master Cylinder Screws: 24 in-lbs
(2.7 Nm)
Torque hand guard screws to prevent components
fro
m moving/rotating during operation. DO NOT
CRUSH HANDLEBAR WHEN TORQUING SCREWS.
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