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Tracer MT09TRAH 2017
Yamaha Tracer MT09TRAH 2017 User Manual
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WATER PUMP
6-8
EAS20066
WATER PUMP
Removing the water pump
Order
Job/P
ar
ts to remove
Q’ty
Remarks
Coolant
Drain.
Refer to “CHANGING THE
COOLANT” on
page 3-27.
1
W
ater pump inlet hose
1
Disconnect.
2
W
ater pump
assembly
1
1
2
12 N
・
m (1.2 kgf
・
m, 8.7 lb
・
ft)
342
344
Table of Contents
Table of Contents
7
How to Use this Manual
5
Symbols
6
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
YCC-T (Yamaha Chip Controlled Throttle)
11
OUTLINE of the TCS (Traction Control System)
13
Instrument Functions
17
D-Mode (Drive Mode)
25
Important Information
26
Preparation for Removal and Disassembly
26
Replacement Parts
26
Gaskets, Oil Seals and O-Rings
26
Lock Washers/Plates and Cotter Pins
26
Bearings and Oil Seals
26
Circlips
27
Rubber Parts
27
Basic Service Information
28
Quick Fasteners
28
Electrical System
29
Special Tools
33
Specifications
41
General Specifications
42
Engine Specifications
43
Chassis Specifications
48
Electrical Specifications
51
Tightening Torques
53
General Tightening Torque Specifications
53
Engine Tightening Torques
54
Chassis Tightening Torques
54
Lubrication Points and Lubricant Types
56
Engine
56
Chassis
57
Lubrication System Chart and Diagrams
60
Engine Oil Lubrication Chart
60
Lubrication Diagrams
62
Cooling System Diagrams
72
Cable Routing
76
Periodic Checks and Adjustments
109
General Maintenance and Lubrication Chart
111
Introduction
111
Periodic Maintenance
111
Periodic Maintenance Chart for the Emission Control System
111
Checking the Fuel Line
114
Checking the Vehicle Using the Yamaha Diagnostic Tool
114
Adjusting the Valve Clearance
115
Checking the Spark Plugs
115
Checking the Engine Idling Speed
118
Synchronizing the Throttle Bodies
119
Checking the Canister
120
Checking the Throttle Body Joints
120
Adjusting the Exhaust Gas Volume
121
Checking the Air Induction System
121
Checking the Cylinder Head Breather Hose
121
Replacing the Air Filter Element
121
Adjusting the Clutch Lever Free Play
122
Adjusting the Front Disc Brake
123
Checking the Brake Fluid Level
123
Checking the Brake Operation
123
Adjusting the Rear Disc Brake
124
Checking the Front Brake Pads
124
Bleeding the Hydraulic Brake System (Abs)
125
Checking the Front Brake Hoses
125
Checking the Rear Brake Hose
125
Checking the Rear Brake Pads
125
Checking the Tires
126
Checking the Wheels
126
Checking the Swingarm Operation
128
Checking the Wheel Bearings
128
Drive Chain Slack
128
Lubricating the Swingarm Pivot
128
Checking and Adjusting the Steering Head
129
Lubricating the Drive Chain
129
Adjusting the Shift Pedal
130
Checking the Chassis Fasteners
130
Lubricating the Brake Lever
130
Lubricating the Clutch Lever
130
Lubricating the Pedal
130
Lubricating the Steering Head
130
Adjusting the Front Fork Legs
131
Checking the Centerstand
131
Checking the Front Fork
131
Checking the Sidestand
131
Checking the Sidestand Switch
131
Lubricating the Centerstand
131
Lubricating the Sidestand
131
Adjusting the Rear Shock Absorber Assembly
133
Checking the Rear Shock Absorber Assembly
133
Changing the Engine Oil
134
Checking the Connecting Arm and Relay Arm
134
Checking the Engine Oil Level
134
Engine
135
Measuring the Engine Oil Pressure
135
Checking the Coolant Level
136
Checking the Cooling System
136
Changing the Coolant
137
Cooling System
138
Checking the Front Brake Light Switch
138
Adjusting the Rear Brake Light Switch
139
Checking and Lubricating the Cables
139
Checking the Throttle Grip
139
Checking and Charging the Battery
140
Checking the Fuses
140
Adjusting the Headlight Beams
140
Chassis
141
General Chassis (1)
147
Installing the Seats
147
General Chassis (2)
148
Removing the Fuel Tank Front Cover
153
Installing the Fuel Tank
153
Removing the Front Side Cowlings
153
Installing the Front Side Cowlings
154
Adjusting the Windshield Height
155
General Chassis (3)
156
Removing the Fuel Tank Covers
160
Installing the Fuel Tank Covers
160
Front Wheel
164
Removing the Front Wheel
164
Disassembling the Front Wheel
164
Checking the Front Wheel
164
Assembling the Front Wheel
165
Maintenance of the Front Wheel Sensor and Sensor Rotor
166
Adjusting the Front Wheel Static Balance
167
Installing the Front Wheel (Disc Brake)
168
Rear Wheel
173
Removing the Rear Wheel
173
Disassembling the Rear Wheel
173
Checking the Rear Wheel
174
Checking the Rear Wheel Drive Hub
174
Checking and Replacing the Rear Wheel Sprocket
174
Assembling the Rear Wheel
174
Maintenance of the Rear Wheel Sensor and Sensor Rotor
175
Adjusting the Rear Wheel Static Balance
175
Installing the Rear Wheel (Disc Brake)
175
Front Brake
178
Introduction
183
Checking the Front Brake Discs
183
Replacing the Front Brake Pads
184
Removing the Front Brake Calipers
185
Disassembling the Front Brake Calipers
186
Checking the Front Brake Calipers
186
Assembling the Front Brake Calipers
186
Installing the Front Brake Calipers
187
Removing the Front Brake Master Cylinder
188
Checking the Front Brake Master Cylinder
188
Assembling the Front Brake Master Cylinder
188
Installing the Front Brake Master Cylinder
188
Rear Brake
191
Introduction
197
Checking the Rear Brake Disc
197
Replacing the Rear Brake Pads
197
Removing the Rear Brake Caliper
198
Disassembling the Rear Brake Caliper
199
Checking the Rear Brake Caliper
199
Assembling the Rear Brake Caliper
200
Installing the Rear Brake Caliper
200
Removing the Rear Brake Master Cylinder
201
Checking the Rear Brake Master Cylinder
201
Assembling the Rear Brake Master Cylinder
202
Installing the Rear Brake Master Cylinder
202
Abs (Anti-Lock Brake System)
203
Abs Components Chart
205
Removing the Hydraulic Unit Assembly
206
Checking the Hydraulic Unit Assembly
206
Installing the Hydraulic Unit Assembly
206
Hydraulic Unit Operation Tests
208
Checking the Abs Warning Light
211
Handlebar
212
Adjusting the Handlebar Position
214
Removing the Handlebar
215
Checking the Handlebar
215
Installing the Handlebar
215
Installing the Rearview Mirrors and Handguards
217
Front Fork
219
Removing the Front Fork Legs
222
Disassembling the Front Fork Legs
222
Checking the Front Fork Legs
223
Assembling the Front Fork Legs
224
Installing the Front Fork Legs
229
Steering Head
230
Removing the Lower Bracket
232
Checking the Steering Head
232
Installing the Steering Head
233
Rear Shock Absorber Assembly
235
Handling the Rear Shock Absorber
235
Disposing of a Rear Shock Absorber
235
Removing the Rear Shock Absorber Assembly
235
Checking the Rear Shock Absorber Assembly
235
Checking the Connecting Arm and Relay Arm
235
Installing the Relay Arm
236
Installing the Rear Shock Absorber Assembly
236
Swingarm
238
Removing the Swingarm
239
Checking the Swingarm
239
Installing the Swingarm
240
Chain Drive
241
Removing the Drive Chain
242
Checking the Drive Chain
242
Checking the Drive Sprocket
243
Checking the Rear Wheel Sprocket
243
Checking the Rear Wheel Drive Hub
243
Installing the Drive Chain
244
Engine
247
Engine Inspection
250
Measure the Compression Pressure
250
Engine Removal
252
Removing the Engine
256
Installing the Engine
256
Camshafts
258
Removing the Camshafts
260
Checking the Camshafts
261
Checking the Timing Chain and Camshaft Sprocket
262
Checking the Timing Chain Guides
262
Checking the Timing Chain Tensioner
262
Installing the Camshafts
263
Cylinder Head
268
Removing the Cylinder Head
269
Checking the Timing Chain Guide (Exhaust Side)
269
Checking the Cylinder Head
269
Installing the Cylinder Head
270
Valves and Valve Springs
272
Removing the Valves
272
Checking the Valves and Valve Guides
272
Checking the Valve Seats
274
Checking the Valve Springs
275
Checking the Valve Lifters
276
Installing the Valves
276
Generator and Starter Clutch
280
Removing the Generator
280
Removing the Starter Clutch
280
Checking the Starter Clutch
280
Installing the Starter Clutch
281
Installing the Generator
281
Electric Starter
283
Checking the Starter Motor
285
Assembling the Starter Motor
286
Installing the Starter Motor
286
Clutch
287
Removing the Clutch
291
Checking the Friction Plates
292
Checking the Clutch Plates
292
Checking the Clutch Springs
293
Checking the Clutch Housing
293
Checking the Clutch Boss
294
Checking the Pressure Plate
294
Checking the Primary Drive Gear
294
Checking the Primary Driven Gear
294
Checking the Pull Lever Shaft and Pull Rod
294
Installing the Clutch
295
Shift Shaft
298
Checking the Shift Shaft
299
Checking the Stopper Lever
299
Installing the Shift Shaft
299
Oil Pump
300
Checking the Sprocket and Chain
302
Checking the Oil Pump
302
Checking the Relief Valve
302
Assembling the Oil Pump
303
Installing the Oil Pump
303
Oil Pan
304
Removing the Oil Pan
305
Checking the Oil Strainer
305
Installing the Oil Pan
305
Crankcase
306
Disassembling the Crankcase
307
Checking the Crankcase
307
Assembling the Crankcase
307
Connecting Rods and Pistons
311
Removing the Connecting Rods and Pistons
311
Checking the Cylinder and Piston
311
Checking the Piston Rings
312
Checking the Piston Pin
313
Checking the Connecting Rods
313
Installing the Connecting Rod and Piston
316
Crankshaft and Balancer Shaft
321
Removing the Crankshaft and Balancer Shaft
321
Checking the Oil Nozzles
321
Checking the Crankshaft
321
Checking the Balancer Shaft
323
Installing the Crankshaft
324
Installing the Balancer Assembly
325
Transmission
326
Removing the Transmission
330
Checking the Shift Forks
330
Cooling System
335
Radiator
336
Checking the Radiator
337
Installing the Radiator
337
Oil Cooler
339
Checking the Oil Cooler
340
Installing the Oil Cooler
340
Thermostat
341
Checking the Thermostat
342
Installing the Thermostat Assembly
342
Water Pump
343
Disassembling the Water Pump
345
Checking the Water Pump
345
Assembling the Water Pump
345
Fuel System
347
Fuel Tank
350
Air Induction System
362
Electrical System
369
General Information
369
Electric Starting System
378
Specifications
427
Troubleshooting Details
503
Troubleshooting
547
Troubleshooting
548
Wiring Diagram
569
4
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Yamaha Tracer MT09TRAH 2017 Specifications
General
Brand
Yamaha
Model
Tracer MT09TRAH 2017
Category
Motorcycle
Language
English
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