Section 7. Component Procedures Toyota Orderpicker Model 7BPUE 15 Service Manual
Control Handle
Hand Soldering Procedures
When hand soldering is performed on solid
state potentiometers, the following is
recommended:
Flux
-
rosin base
Solder
-
60/40 rosin core or equivalent
Solder Iron
-
55 watt max.
TipSize
-
0.118 in. (3mm) dia. x 1.182in.
(30 mm) long screwdriver
Tip Temperature
-
500°F (260°C) max.
Terminal Contact Time
-
6 seconds max.
N
OTE
:
Apply light soldering iron pressure on
the terminal. Make sure the tip is clean.
A
dirty tip does not transfer heat well,
therefore requiring longer dwell time
and greater tip pressure.
ACAUTION
Contact contamination can occur
if
cleaning solvent
is
allowed to enter
switches or potentiometers.
After soldering, clean terminals with a brush
dampened
with
an alcohol
-
based cleaner. Make
sure cleaner does not seep into the electrical
component.
N
OTE
:
Components damaged due to solvent
saturation
will
not be covered under
warranty.
Installation
1. Install control handle on truck. Connect
JPC9.
2.
Reconnect the battery connector and turn
the key switch
ON.
3. Perform
LEARN
and test truck operation
before returning to service.
00700
-
CL222
-
05,
1
5
March 2005