Toyota 7BPUE15 User Manual

Section 8. Wire Guidance
Toyota
Orderpicker Model 7BPUE15 Service Manual
Install Kit Components
a. 3 lockwashers (P/N 00590 - 0285 1 - 7 1)
Feed the harness through the notch in the
b.
3 washers (P/N 00590 - 03092 - 7 1)
housing. See Figure 8 - 1 1.
. ,
c. 3 screws (P/N 00590 - 46033 - 7 1)
8. Install the snap ring
(P/N
00590 - 46047 - 7 1) on top of the bearing in
the housing. See
Figure 8 - 1 1.
9. Use gasket flange sealant (Loctite Ultra
Black 598) and fill the notch in the
housing. See Figure 8
- 1 1.
10. Connect PH6 of cable assembly
(P/N
00590 - 45863 - 7 1) to the encoder harness
connector JH6, then route the harness
wires along the drive motor cables. Use
cable ties as necessary, but do not
overtighten.
11. Route the wires through the clamps on the
top deck then back over and down the
wiring channel to
PS1 on the steer
controller card. Use cable ties as
necessary.
Figure 8 - 10.
Encoder Bearing as Shi
pp
ed in Kit
5. Install the bearing housing (P/N
00590-46054-7 1 jon the mounting plate
with four screws
(P/N 00590 - 03 1 13 - 71).
See Figure 8
- 9.
6. Remove the snap ring from the encoder
bearing
(P/N 00590 - 46055 - 7 1). See
Figure 8
- 10.
Figure 8 - 12.
Top of Steer Motor
Steer Encoder
Removal
1. Turn the drive unit counter clockwise to
the steering mechanical stops.
2. Remove the two mounting screws securing
the encoder cover to the top of the steer
motor.
3. Thread a 10
- 32 machine screw (1.5 in.
Figure 8 - 1 1.
Kit Components for Steps 7 - 9
long) into the tapped hole in the top of the
encoder. Tighten the screw against the
7. Install the bearing into the housing
encoder shaft and continue to tighten until
oriented so the harness is on the top end.
the encoder is lifted from the shaft.
00700 - CL222 - 05, 1 5 March 2005

Toyota 7BPUE15 Specifications

General

Brand	Toyota
Model	7BPUE15
Category	Lifting Systems
Language	English